J. Mater. Sci. Technol. ›› 2022, Vol. 110: 187-197.DOI: 10.1016/j.jmst.2021.10.012

• Research Article • Previous Articles     Next Articles

Enhanced electrical, mechanical and tribological properties of Cu-Cr-Zr alloys by continuous extrusion forming and subsequent aging treatment

Zhe Shena,b,c, Zhongze Lina,b,c, Peijian Shia,b,c, Jiale Zhua,b,c, Tianxiang Zhenga,b,c, Biao Dinga,b,c,*(), Yifeng Guoa,b,c,*(), Yunbo Zhonga,b,c,*()   

  1. aState Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200444, China
    bSchool of Materials Science and Engineering, Shanghai University, Shanghai 200444, China
    cShanghai Key Laboratory of Advanced Ferrometallurgy, Shanghai University, Shanghai 200444, China
  • Received:2021-06-30 Revised:2021-09-05 Accepted:2021-10-07 Published:2021-11-26 Online:2021-11-26
  • Contact: Biao Ding,Yifeng Guo,Yunbo Zhong
  • About author:yunboz@shu.edu.cn (Y. Zhong).
    yfguo@shu.edu.cn (Y. Guo),
    * E-mail addresses: dingbiao312@126.com (B. Ding),

Abstract:

As a promising material for the new generation of high-speed railway contact wires, the comprehensive optimization of the electrical conductivity, strength, hardness and wear resistance of the Cu-Cr-Zr alloy has received extensive attention. In this paper, a high-performance Cu-1Cr-0.1Zr alloy with an ultimate tensile strength of 599.1 MPa, a uniform elongation of 8.6%, a microhardness of 195.7 HV0.2 and an electrical conductivity of 80.07%IACS was achieved by the continuous extrusion forming (CEF) and subsequent peak-aging treatment. The grain refinement strengthening, dislocation strengthening and precipitation strengthening are identified to be responsible for the excellent electrical and mechanical properties of Cu-Cr-Zr alloy. The wear behavior of Cu-Cr-Zr alloy was investigated by examining the evolution of worn surface morphology and subsurface microstructure. The microhardness (H) and reduced elastic modulus (Er) of the subsurface below the worn surface measured by nanoindentation were calculated to gage the tribological performance of Cu-Cr-Zr alloy. Results show that the continuously extruded and subsequently peak-aged specimen has the best wear resistance, which indicates that the tribological properties of Cu-Cr-Zr alloy strongly depend on its strength and hardness. It can be concluded that the CEF and subsequent aging treatment process provides a new and high-efficiency procedure for the continuous preparation of Cu-Cr-Zr alloys.

Key words: Cu-Cr-Zr alloy, Continuous extrusion, Electrical conductivity, Mechanical properties, Tribological properties