J Mater Sci Technol ›› 2009, Vol. 25 ›› Issue (03): 410-414.

• Research Articles • Previous Articles     Next Articles

Wetting Behavior and Interfacial Reactions in (Sn-9Zn)-2Cu/Ni Joints during Soldering and Isothermal Aging

Ning Zhao, Haitao Ma, Haiping Xie, Lai Wang   

  1. School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
  • Received:2008-04-21 Revised:2008-09-22 Online:2009-05-28 Published:2009-10-10
  • Supported by:

    the National Key Project of Scientific and Technical Supporting Programs during the 11th Five-year Plan (No. 2006BAE03B02-2) 
    NSFC Key Program (No. U0734006)

Abstract:

The wetting property of (Sn-9Zn)-2Cu (wt pct) on Ni substrate and the evolution of interfacial microstructure in (Sn-9Zn)-2Cu/Ni joints during soldering as well as isothermal aging were studied. The wetting ability of eutectic Sn-9Zn solder on Ni substrate was markedly improved by adding 2 wt pct Cu into this solder alloy. Plate-like Cu5Zn8 intermetallic compounds (IMCs) were detected in (Sn-9Zn)-2Cu solder matrix. A continuous Ni5Zn21 IMC layer was formed at (Sn-9Zn)-2Cu/Ni interface after soldering. This IMC layer kept its type and integrality even after aging at 170°C for up to 1000 h. At the early aging stage (before 500 h), the IMC layer grew fast and its thickness followed a linear relationship with the square root of aging time. Thereafter, however, the thickness increased very slowly with longer aging time. When the joints were aged for 1000 h,
a new IMC phase, (Cu,Ni)5Zn8, was found in the matrix near the interface. The formation of (Cu,Ni)5Zn8 phase can be attributed to the di®usion of Ni atoms into the solder matrix from the substrate.

Key words: Lead-free solder, Interfacial reaction, Intermetallic compounds, Aging