J. Mater. Sci. Technol. ›› 2022, Vol. 96: 248-261.DOI: 10.1016/j.jmst.2021.03.086
• Research Article • Previous Articles Next Articles
Seyedmohammad Tabaiea, Farhad Rézaï-Ariab, Bertrand C.D. Flipoc, Mohammad Jahazia,*()
Received:
2020-11-19
Revised:
2021-03-14
Accepted:
2021-03-30
Published:
2022-01-10
Online:
2022-01-05
Contact:
Mohammad Jahazi
About author:
*E-mail address: Mohammmad.Jahazi@etsmtl.ca (M. Jahazi).Seyedmohammad Tabaie, Farhad Rézaï-Aria, Bertrand C.D. Flipo, Mohammad Jahazi. Dissimilar linear friction welding of selective laser melted Inconel 718 to forged Ni-based superalloy AD730™: Evolution of strengthening phases[J]. J. Mater. Sci. Technol., 2022, 96: 248-261.
Alloy | Elements | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Ni | Fe | Cr | Co | Mo | W | Al | Ti | Nb | B | C | Zr | Si | |
AD730-Forged | Bal. | 4 | 15.7 | 8.5 | 3.1 | 2.7 | 2.25 | 3.4 | 1.1 | 0.01 | 0.015 | 0.03 | - |
IN718-SLM | Bal. | 15.7 | 20.54 | 0.1 | 3.13 | - | 0.34 | 1.17 | 5.1 | 0.002 | 0.04 | 0.018 | 0.01 |
AD730-IN718 | +5.35 | -11.7 | -4.84 | +8.4 | -0.03 | +2.7 | +1.91 | +2.23 | -4 | No significant changes |
Table 1 Chemical compositions of bulk of alloys (wt.%). Chemical potentials for driving the elements by diffusion near the weld line are indicated by positive sign that means element diffusion from AD730™ to SLM IN718 and negative sign in the opposite direction.
Alloy | Elements | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Ni | Fe | Cr | Co | Mo | W | Al | Ti | Nb | B | C | Zr | Si | |
AD730-Forged | Bal. | 4 | 15.7 | 8.5 | 3.1 | 2.7 | 2.25 | 3.4 | 1.1 | 0.01 | 0.015 | 0.03 | - |
IN718-SLM | Bal. | 15.7 | 20.54 | 0.1 | 3.13 | - | 0.34 | 1.17 | 5.1 | 0.002 | 0.04 | 0.018 | 0.01 |
AD730-IN718 | +5.35 | -11.7 | -4.84 | +8.4 | -0.03 | +2.7 | +1.91 | +2.23 | -4 | No significant changes |
Fig. 1. Schematic presentation of LFW process for dissimilar Ni-based superalloys of AD730™ and as-SLM IN718 and H-SLM IN718 alloys. The building direction (BD) in the SLM sample is shown with black arrow. The dashed rectangular area is EDMed for the microstructural analysis.
LFW Sample | a (mm) | f (Hz) | Friction pressure (MPa) | Time of process (s) | Forge pressure (MPa) | Heat input (W m-2) | Axial shortening (mm) |
---|---|---|---|---|---|---|---|
SLM IN718 & AD730 | 3 | 40 | 228 | 15.4 | 340 | 6.74×107 | 3.3 |
Table 2 LFW processing parameters in the current study.
LFW Sample | a (mm) | f (Hz) | Friction pressure (MPa) | Time of process (s) | Forge pressure (MPa) | Heat input (W m-2) | Axial shortening (mm) |
---|---|---|---|---|---|---|---|
SLM IN718 & AD730 | 3 | 40 | 228 | 15.4 | 340 | 6.74×107 | 3.3 |
Fig. 3. (a, b) SEM image and EDS map of the analyzed regions in both superalloys across the weld line. (c) Line analysis with length 90 μm corresponding element profiles across the weld line.
Fig. 4. FE-SEM images of different γ′ precipitates in LFWed AD730™ and SLM-IN718 (a, b) at the WZ and weld interface, (c) in the TMAZ or ~0.2 to 1 mm from the weld interface, and (d) (e) secondary (γ′s) and tertiary (γ′t) γ′ in the BM of AD730™.
Fig. 5. Variation of (a) volume fraction of γ′ in AD730™, and (b) Laves phase and Nb content in the Laves particles in SLM IN718 as a function of the distance from the weld interface.
Fig. 6. SEM images of the microstructural evolution in SLM-IN718 after LFWed to AD730™ alloy: (a, b) the weld line and spherical Laves particles formed in the WZ, (c, d) the TMAZ, (d, e) HAZ with mixed spherical and long-striped Laves particles, and (f) the BM with long-striped interdendritic Laves.
Fig. 7. (a) SEM micrograph from the weld line, (b) variation of Nb in the γ matrix obtained from different EDS spot analysis in both superalloys close to the weld line after LFW.
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