J. Mater. Sci. Technol. ›› 2022, Vol. 130: 12-26.DOI: 10.1016/j.jmst.2022.03.039
• Research Article • Previous Articles Next Articles
Yanning Chena,b, Liang Wua,b,*(
), Wenhui Yaoa,b, Jiahao Wua,b, Jianpeng Xianga,b, Xiaowei Daia,b, Tao Wua,b, Yuan Yuana,b, Jingfeng Wanga,b, Bin Jianga,b, Fusheng Pana,b
Received:2021-12-30
Revised:2022-03-11
Accepted:2022-03-15
Published:2022-12-10
Online:2022-12-07
Contact:
Liang Wu
About author:∗ College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China. E-mail address: wuliang@cqu.edu.cn (L. Wu).Yanning Chen, Liang Wu, Wenhui Yao, Jiahao Wu, Jianpeng Xiang, Xiaowei Dai, Tao Wu, Yuan Yuan, Jingfeng Wang, Bin Jiang, Fusheng Pan. Development of metal-organic framework (MOF) decorated graphene oxide/MgAl-layered double hydroxide coating via microstructural optimization for anti-corrosion micro-arc oxidation coatings of magnesium alloy[J]. J. Mater. Sci. Technol., 2022, 130: 12-26.
Fig. 1. Illustration of the fabrication process of ZIF-8 modified G/LDHs coating.
Fig. 2. Preparation process diagram of ZG/LDHs coating.
Fig. 3. (A) Photograph of graphite powder and well-dispersed GO; (B) TEM image of GO; (C) SEM image of GO; (D) EDS data of GO; (E) XRD patterns of the GO powder, MAO coating, LDHs coating, G/LDHs coating; (F) XRD patterns of ZIF-8 powder, ZG/LDHs-5 coating, ZG/LDHs-15 coating, ZG/LDHs-25 coating, and ZG/LDHs-35 coating.
Fig. 4. FT-IR spectra of the (A) GO powder, MAO coating, LDHs coating, and G/LDHs coating; (B) ZIF-8 powder, ZG/LDHs-5 coating, ZG/LDHs-15 coating, ZG/LDHs-25, and ZG/LDHs-35.
Fig. 5. SEM images of the (A-C) MAO coating, (D-F) LDHs coating, (G-I) G/LDHs coating, (J-L) ZG/LDHs-5 coating, (M-O) ZG/LDHs-15 coating, (P-R) ZG/LDHs-25 coating, and (S-U) ZG/LDHs-35 coating.
Fig. 6. XPS spectra of (A, B) C 1s, (C) Mg 2p, and (D) Al 2p and (E) Zn 2p in MAO coating, LDHs coating, G/LDHs coating, ZG/LDHs-5 coating, ZG/LDHs-15 coating, ZG/LDHs-25 coating, and ZG/LDHs-35 coating.
Fig. 7. Cross-sectional SEM micrographs of (A) MAO coating, (B) LDHs coating, (C) G/LDHs coating, (D) ZG/LDHs-5 coating, (E) ZG/LDHs-15 coating, (F) ZG/LDHs-25 coating, and (G) ZG/LDHs-35 coating.
Fig. 8. (A) Cross-sectional morphology of ZG/LDHs-25 coating, (B) EDS analysis of ZG/LDHs-25 coating and the EDS mapping of (C) Mg, (D) Zn, (E) Al, (F) C, (G) O, and (H) N.
Fig. 9. (A) Surface wettability of different coatings, (B, C) cross-cut pattern of ZG/LDHs-25 coating.
Fig. 10. Polarisation potentiodynamic curves measured in 3.5 wt.% NaCl solution for different coatings.
| Sample | Ecorr (VSCE) | icorr (A cm-2) |
|---|---|---|
| MAO coating | -1.73 | 6.07 × 10-6 |
| LDHs coating | -1.42 | 6.22 × 10-7 |
| G/LDHs coating | -1.51 | 1.48 × 10-8 |
| ZG/LDHs-5 coating | -0.89 | 4.80 × 10-9 |
| ZG/LDHs-15 coating | -0.86 | 2.39 × 10-9 |
| ZG/LDHs-25 coating | -0.96 | 7.81 × 10-10 |
| ZG/LDHs-35 coating | -0.28 | 1.68 × 10-8 |
Table 1. Parameters of polarization curves for different coatings.
| Sample | Ecorr (VSCE) | icorr (A cm-2) |
|---|---|---|
| MAO coating | -1.73 | 6.07 × 10-6 |
| LDHs coating | -1.42 | 6.22 × 10-7 |
| G/LDHs coating | -1.51 | 1.48 × 10-8 |
| ZG/LDHs-5 coating | -0.89 | 4.80 × 10-9 |
| ZG/LDHs-15 coating | -0.86 | 2.39 × 10-9 |
| ZG/LDHs-25 coating | -0.96 | 7.81 × 10-10 |
| ZG/LDHs-35 coating | -0.28 | 1.68 × 10-8 |
Fig. 11. Impedance spectra and fitting lines of different specimens after immersion (A, B) 30 min, (C, D) 7 days, and (E, F) 14 days in 3.5 wt.% NaCl solution.
Fig. 12. Equivalent circuits used to fit the EIS spectrums.
| Immersion period | Specimens | CPEout | Routb (Ω cm2) | CPEin | Rinb (Ω cm2) | CPEdl | Rctb (Ω cm2) | χ2 | |||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Y0a (Ω-1 cm-2 Sn) | nc | Y0a (Ω-1 cm-2 Sn) | nc | Y0a (Ω-1 cm-2 Sn) | nc | ||||||
| 30 min | MAO | 4.6 × 10-5 | 0.8 | 9.5 × 104 | 5.1 × 10-5 | 0.7 | 5.1 × 103 | - | - | - | 2.2 × 10-3 |
| LDHs | 4.9 × 10-6 | 1.0 | 6.5 × 105 | 5.9 × 10-7 | 0.8 | 1.1 × 105 | - | - | - | 1.1 × 10-3 | |
| G/LDHs | 1.8 × 10-7 | 0.7 | 1.0 × 106 | 6.5 × 10-9 | 1.0 | 6.9 × 105 | - | - | - | 1.3 × 10-3 | |
| ZG/LDHs-5 | 3.5 × 10-9 | 0.9 | 1.8 × 107 | 5.2 × 10-9 | 0.9 | 1.7 × 106 | - | - | - | 2.5 × 10-3 | |
| ZG/LDHs-15 | 7.5 × 10-10 | 0.8 | 1.2 × 108 | 2.1 × 10-9 | 0.7 | 3.9 × 107 | - | - | - | 3.5 × 10-3 | |
| ZG/LDHs-25 | 2.3 × 10-10 | 0.7 | 4.6 × 108 | 8.2 × 10-10 | 0.8 | 8.6 × 107 | - | - | - | / | |
| ZG/LDHs-35 | 3.8 × 10-10 | 0.8 | 3.4 × 107 | 2.2 × 10-8 | 0.8 | 7.1 × 106 | - | - | - | 5.7 × 10-3 | |
| 7 days | MAO | 1.5 × 10-4 | 0.9 | 7.4 × 102 | 3.0 × 10-4 | 0.8 | 1.3 × 103 | 5.7 × 10-3 | |||
| LDHs | 2.3 × 10-5 | 0.9 | 2.5 × 102 | 1.5 × 10-5 | 0.8 | 1.0 × 103 | 3.6 × 10-3 | ||||
| G/LDHs | 3.9 × 10-7 | 1.0 | 4.0 × 103 | 5.6 × 10-5 | 0.8 | 1.4 × 104 | 3.4 × 10-3 | ||||
| ZG/LDHs-5 | 9.1 × 10-8 | 0.8 | 3.3 × 105 | 3.7 × 10-6 | 0.7 | 9.8 × 105 | 1.3 × 10-3 | ||||
| ZG/LDHs-15 | 1.9 × 10-8 | 0.7 | 7.2 × 105 | 4.5 × 10-7 | 0.7 | 4.9 × 106 | 2.3 × 10-3 | ||||
| ZG/LDHs-25 | 1.3 × 10-9 | 0.9 | 1.5 × 106 | 1.7 × 10-7 | 0.8 | 6.1 × 106 | 4.6 × 10-3 | ||||
| ZG/LDHs-35 | 2.5 × 10-8 | 0.9 | 3.8 × 105 | 2.3 × 10-6 | 0.9 | 1.1 × 106 | 3.2 × 10-3 | ||||
| 14 days | MAO | 8.9 × 10-2 | 1.0 | 1.8 × 102 | 1.9 × 10-3 | 0.9 | 6.6 × 102 | 4.3 × 10-2 | 1.0 | 2.1 × 102 | 2.7 × 10-3 |
| LDHs | 7.8 × 10-4 | 0.7 | 1.6 × 101 | 7.4 × 10-4 | 1.0 | 5.5 × 101 | 1.3 × 10-3 | 0.9 | 1.3 × 103 | 1.9 × 10-3 | |
| G/LDHs | 1.9 × 10-5 | 1.0 | 2.2 × 102 | 3.5 × 10-4 | 0.8 | 3.1 × 102 | 1.3 × 10-4 | 0.8 | 9.4 × 103 | 1.7 × 10-3 | |
| ZG/LDHs-5 | 9.2 × 10-6 | 0.7 | 1.6 × 103 | 5.9 × 10-5 | 0.8 | 2.3 × 103 | 7.1 × 10-5 | 0.6 | 9.3 × 103 | 1.1 × 10-3 | |
| ZG/LDHs-15 | 1.4 × 10-7 | 0.8 | 4.8 × 104 | 1.3 × 10-5 | 0.7 | 6.3 × 103 | 1.3 × 10-3 | ||||
| ZG/LDHs-25 | 3.9 × 10-8 | 0.9 | 1.4 × 105 | 2.5 × 10-6 | 0.8 | 9.0 × 105 | 2.1 × 10-3 | ||||
| ZG/LDHs-35 | 1.9 × 10-7 | 1.0 | 4.6 × 103 | 2.8 × 10-5 | 0.9 | 6.7 × 103 | 7.2 × 10--6 | 0.8 | 1.5 × 104 | 3.1 × 10-3 | |
Table 2. Fitting parameters are related to the EIS diagram in Fig. 11.
| Immersion period | Specimens | CPEout | Routb (Ω cm2) | CPEin | Rinb (Ω cm2) | CPEdl | Rctb (Ω cm2) | χ2 | |||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Y0a (Ω-1 cm-2 Sn) | nc | Y0a (Ω-1 cm-2 Sn) | nc | Y0a (Ω-1 cm-2 Sn) | nc | ||||||
| 30 min | MAO | 4.6 × 10-5 | 0.8 | 9.5 × 104 | 5.1 × 10-5 | 0.7 | 5.1 × 103 | - | - | - | 2.2 × 10-3 |
| LDHs | 4.9 × 10-6 | 1.0 | 6.5 × 105 | 5.9 × 10-7 | 0.8 | 1.1 × 105 | - | - | - | 1.1 × 10-3 | |
| G/LDHs | 1.8 × 10-7 | 0.7 | 1.0 × 106 | 6.5 × 10-9 | 1.0 | 6.9 × 105 | - | - | - | 1.3 × 10-3 | |
| ZG/LDHs-5 | 3.5 × 10-9 | 0.9 | 1.8 × 107 | 5.2 × 10-9 | 0.9 | 1.7 × 106 | - | - | - | 2.5 × 10-3 | |
| ZG/LDHs-15 | 7.5 × 10-10 | 0.8 | 1.2 × 108 | 2.1 × 10-9 | 0.7 | 3.9 × 107 | - | - | - | 3.5 × 10-3 | |
| ZG/LDHs-25 | 2.3 × 10-10 | 0.7 | 4.6 × 108 | 8.2 × 10-10 | 0.8 | 8.6 × 107 | - | - | - | / | |
| ZG/LDHs-35 | 3.8 × 10-10 | 0.8 | 3.4 × 107 | 2.2 × 10-8 | 0.8 | 7.1 × 106 | - | - | - | 5.7 × 10-3 | |
| 7 days | MAO | 1.5 × 10-4 | 0.9 | 7.4 × 102 | 3.0 × 10-4 | 0.8 | 1.3 × 103 | 5.7 × 10-3 | |||
| LDHs | 2.3 × 10-5 | 0.9 | 2.5 × 102 | 1.5 × 10-5 | 0.8 | 1.0 × 103 | 3.6 × 10-3 | ||||
| G/LDHs | 3.9 × 10-7 | 1.0 | 4.0 × 103 | 5.6 × 10-5 | 0.8 | 1.4 × 104 | 3.4 × 10-3 | ||||
| ZG/LDHs-5 | 9.1 × 10-8 | 0.8 | 3.3 × 105 | 3.7 × 10-6 | 0.7 | 9.8 × 105 | 1.3 × 10-3 | ||||
| ZG/LDHs-15 | 1.9 × 10-8 | 0.7 | 7.2 × 105 | 4.5 × 10-7 | 0.7 | 4.9 × 106 | 2.3 × 10-3 | ||||
| ZG/LDHs-25 | 1.3 × 10-9 | 0.9 | 1.5 × 106 | 1.7 × 10-7 | 0.8 | 6.1 × 106 | 4.6 × 10-3 | ||||
| ZG/LDHs-35 | 2.5 × 10-8 | 0.9 | 3.8 × 105 | 2.3 × 10-6 | 0.9 | 1.1 × 106 | 3.2 × 10-3 | ||||
| 14 days | MAO | 8.9 × 10-2 | 1.0 | 1.8 × 102 | 1.9 × 10-3 | 0.9 | 6.6 × 102 | 4.3 × 10-2 | 1.0 | 2.1 × 102 | 2.7 × 10-3 |
| LDHs | 7.8 × 10-4 | 0.7 | 1.6 × 101 | 7.4 × 10-4 | 1.0 | 5.5 × 101 | 1.3 × 10-3 | 0.9 | 1.3 × 103 | 1.9 × 10-3 | |
| G/LDHs | 1.9 × 10-5 | 1.0 | 2.2 × 102 | 3.5 × 10-4 | 0.8 | 3.1 × 102 | 1.3 × 10-4 | 0.8 | 9.4 × 103 | 1.7 × 10-3 | |
| ZG/LDHs-5 | 9.2 × 10-6 | 0.7 | 1.6 × 103 | 5.9 × 10-5 | 0.8 | 2.3 × 103 | 7.1 × 10-5 | 0.6 | 9.3 × 103 | 1.1 × 10-3 | |
| ZG/LDHs-15 | 1.4 × 10-7 | 0.8 | 4.8 × 104 | 1.3 × 10-5 | 0.7 | 6.3 × 103 | 1.3 × 10-3 | ||||
| ZG/LDHs-25 | 3.9 × 10-8 | 0.9 | 1.4 × 105 | 2.5 × 10-6 | 0.8 | 9.0 × 105 | 2.1 × 10-3 | ||||
| ZG/LDHs-35 | 1.9 × 10-7 | 1.0 | 4.6 × 103 | 2.8 × 10-5 | 0.9 | 6.7 × 103 | 7.2 × 10--6 | 0.8 | 1.5 × 104 | 3.1 × 10-3 | |
Fig. 13. SEM images of all coatings after immersion in 3.5 wt.% NaCl solution for 14 days (A) MAO coating, (B) LDHs coating, (C) G/LDHs coating, (D) ZG/LDHs-5 coating, (E) ZG/LDHs-15 coating, (F) ZG/LDHs-25 coating, (G) ZG/LDHs-35 coating, and (H) their corresponding EDS data.
Fig. 14. Hydrogen evolution volume of different coatings varies with the immersion time in 3.5 wt% NaCl solution.
Fig. 15. Visual appearance of the (A1-C1) MAO coating, (A2-C2) LDHs coating, (A3-C3) G/LDHs coating, (A4-C4) ZG/LDHs-5 coating, (A5-C5) ZG/LDHs-15 coating, (A6-C6) ZG/LDHs-25 coating, and (A7-C7) ZG/LDHs-35 coating.
Fig. 16. XRD patterns of ZG/LDHs-25 coating after immersion in 3.5 wt.% NaCl solution for 2 days and 7 days.
| Sample | Time (day) | 2-mIm (ppm) | Zn (ppm) |
|---|---|---|---|
| ZG/LDHs-25 coating | 2 | 164.9 | 237.9 |
| 7 | 64.5 | 48.2 |
Table 3. Amount of the released zinc cations and 2-mIm molecules from the ZG/LDHs-25 coating in the 3.5% NaCl solution during the time.
| Sample | Time (day) | 2-mIm (ppm) | Zn (ppm) |
|---|---|---|---|
| ZG/LDHs-25 coating | 2 | 164.9 | 237.9 |
| 7 | 64.5 | 48.2 |
Fig. 17. Corrosion protection schematics of the ZG/LDHs-25 coating.
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