J. Mater. Sci. Technol. ›› 2026, Vol. 250: 53-61.DOI: 10.1016/j.jmst.2025.05.070

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Starch-assisted microcrystalline regulation of coal-derived carbon for high-performance potassium ion batteries

Xiaqing Changa,1, He Chena,1, Chengtao Gaob, Shanshan Luob, Razium Ali Soomroc, Ning Suna, Bin Xua,c,*   

  1. aState Key Laboratory of Organic-Inorganic Composites, Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029, China;
    bGuizhou Material Industry Technology Research Institute, Guiyang 550025, China;
    cShaanxi Key Laboratory of Chemical Reaction Engineering, School of Chemistry and Chemical Engineering, Yan'an University, Yan'an 716000, China
  • Received:2025-03-29 Revised:2025-05-05 Accepted:2025-05-26 Published:2026-04-10 Online:2025-07-12
  • Contact: *E-mail addresses: ningsun@mail.buct.edu.cn (N. Sun), xubin@mail.buct.edu.cn , xubin@yau.edu.cn (B. Xu).
  • About author:1These authors contributed equally to this work.

Abstract: Potassium ion batteries (PIBs) present significant potential for large-scale energy storage applications due to their abundance and cost-effectiveness. However, the commercialization of PIBs is hindered by the limited availability of suitable carbon-based anode materials that combine high performance, cost efficiency, and scalability. Herein, coal-derived carbon anode material with outstanding potassium storage properties was synthesized using a microcrystalline hybridization strategy facilitated by starch. The highly cross-linked structure formed through molecular dehydration and polymerization during the pre-oxidation process can effectively suppress the rearrangement of carbon layers during subsequent carbonization. As a result, the obtained hybrid carbon material characterized by a large interlayer distance and locally short-ranged structures, achieves a reversible potassium storage capacity of 284.9 mAh g-1 with excellent rate performance and long-term cycling stability with a capacity retention of 92.2 % after 500 cycles at 1 C. The underlying microcrystalline hybridization mechanism has been elucidated by in-situ FTIR analysis, and the K-storage process has also been intensively studied. This work offers a viable route for preparing coal-based carbon material with outstanding electrochemical K-storage capabilities, which is supposed to promote the development of cost-effective and sustainable carbonaceous materials for the practical application of PIBs.

Key words: Potassium ion battery, Carbon anode, Pre-oxidation, Starch, Lignite