Enhancing the high-temperature corrosion resistance of HVOF-sprayed NiCoCrAlY coating in marine environment by Pt modification and pre-oxidation

doi:10.1016/j.jmst.2024.02.079

J. Mater. Sci. Technol. ›› 2024, Vol. 201: 222-235.DOI: 10.1016/j.jmst.2024.02.079

• Research Article • Previous Articles Next Articles

Enhancing the high-temperature corrosion resistance of HVOF-sprayed NiCoCrAlY coating in marine environment by Pt modification and pre-oxidation

Y.Y. Li^a,b, Y.M. Jiang^a,b, C. Zhang^c, H.Z. Ji^c, S. Li^b, N. Xu^a,b, Z.B. Bao^a,b,*, S.L. Zhu^a,b, F.H. Wang^d

^aSchool of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China;
^bShi-Changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China;
^cNational Engineering Research Center of Special Equipment and Power System for Ship and Marine Engineering, No.703 Research Institute of CSSC, Harbin 150078, China;
^dShenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, China

Received:2023-12-11 Revised:2024-01-29 Accepted:2024-02-23 Published:2024-12-01 Online:2024-04-09
Contact: * E-mail addresses: naxu@imr.ac.cn (N. Xu), zbbao@imr.ac.cn (Z.B. Bao) .

Abstract

Abstract: To prolong the service lifetime of hot-section components used in marine environment at elevated temperatures, it is crucial to explore and develop high-temperature corrosion-resistant coatings. High-velocity oxygen fuel (HVOF) sprayed NiCoCrAlY, Pt-modified NiCoCrAlY and pre-oxidized Pt-modified NiCoCrAlY coatings were prepared and investigated. This study is concerned with the performance of three coatings in a simulated marine environment based on the phase composition of corrosion products and microstructure evolution of coating samples combined with first-principles density functional theory. The results show that the NiCoCrAlY coating was subject to accelerated corrosion and extensive aluminum depletion, leading to premature coating failure. The high-temperature corrosion resistance of Pt-modified NiCoCrAlY coating was found to be better than that of NiCoCrAlY coating. In contrast, the pre-oxidized Pt-modified NiCoCrAlY coating offered long-lasting protection and exhibited the best corrosion resistance, which is attributed to the positive synergistic effect between Pt modification and pre-oxidation.

Key words: High-temperature corrosion, HVOF-sprayed MCrAlY coating, Pt modification, Pre-oxidation, marine environment

Y.Y. Li, Y.M. Jiang, C. Zhang, H.Z. Ji, S. Li, N. Xu, Z.B. Bao, S.L. Zhu, F.H. Wang. Enhancing the high-temperature corrosion resistance of HVOF-sprayed NiCoCrAlY coating in marine environment by Pt modification and pre-oxidation[J]. J. Mater. Sci. Technol., 2024, 201: 222-235.

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Enhancing the high-temperature corrosion resistance of HVOF-sprayed NiCoCrAlY coating in marine environment by Pt modification and pre-oxidation

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