J. Mater. Sci. Technol. ›› 2025, Vol. 221: 54-67.DOI: 10.1016/j.jmst.2024.09.028

• Research Article • Previous Articles     Next Articles

Electrically insulated C@MnxOy foams with engineered defects and heterointerfaces toward superior microwave absorption, Radar wave stealth, and thermal dissipation

Yangbing Chen, Ran Ji, Peiwen Wang, Xuan Chen, Huiming Ye, Jingrui Zhuang, Guoxiu Tong*, Liyan Xie*, Zhengquan Li, Wenhua Wu   

  1. College of Chemistry and Material Sciences, Key Laboratory of the Ministry of Education for Advanced Catalysis Materials, Zhejiang Normal University, Jinhua 321004, China
  • Received:2024-08-16 Revised:2024-09-13 Accepted:2024-09-15 Published:2024-10-10 Online:2024-10-10
  • Contact: *E-mail addresses: tonggx@zjnu.cn (G. Tong), liyanxie@zjnu.edu.cn (L. Xie)

Abstract: To address the severe electromagnetic (EM) pollution and thermal exhaustion issues in modern electronics, C@MnxOy foams were first reported as an advanced multifunctional filler with superior microwave absorption, Radar wave stealth, and thermal dissipation. They were synthesized using a simple one-step annealing route, in which PVP and in-situ generated gas bubbles play a crucial role in the foam formation. Our results show that the C@MnxOy foams possess excellent electrical insulation and a large thermal conductivity of 3.58 W (m K)-1 at a low load of 5 wt.%. Also, they exhibit prominent microwave absorption capabilities (MWACs) with a strong absorption (-46.03 dB) and a wide bandwidth (11.04 GHz) in a low load (30 wt.%). When they are then used as a patch, the wideband Radar cross-section can be effectively reduced by up to 41.34 dB m2. This performance outperforms most other heterostructures. Furthermore, the mechanism of dielectric loss and thermal transfer at the atomic level is revealed by the First-principle calculations of the density of states (DOS) and the phonon density of states (PDOS). The combination of C, MnO, and Mn3O4 disrupts local microstructure symmetry and induces extra electrical dipoles at the heterointerfaces, benefiting the enhanced MWACs of C@MnxOy foams along with defect polarization and multiple scattering. Their enhanced TC could be credited to the co-transmission of low phonon-boundary/phonon-defect scattering and multiple-frequency phonons from C, MnO, and Mn3O4. Overall, the C@MnxOy foams are highly promising for application in EM protection, absorption, and thermal management. What is more, this study provides a theoretical guide for designing heterostructures as effective microwave absorbing and thermally conductive materials used in modern electronics.

Key words: C@MnxOy foams, PVP-assisted annealing strategy, Thermal conductivity, Microwave absorption, Radar wave stealth, Theoretical calculation