Abstract: Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitution, morphology and distribution of the eutectics over cross section of the castings. Attentions were also paid to study the effect of heat treatment on the eutectics in the die castings. Based on experimental analysis using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), it was determined that fully divorced eutectics consisting of α-Mg and β-Mg₁₇Al₁₂ appeared at the grain boundary of the primary α-Mg in the as-cast microstructure. Islands and networks of β-Mg₁₇Al₁₂ phase were observed in the central region of the castings, while the β-Mg₁₇Al₁₂ phase revealed a more dispersed and granular morphology on the surface layer. The two phases ratio β/α in the central region of the castings was approximately 10%, which was higher than that on the surface layer. Besides, the defect bands contained a higher percentage of the eutectics than the adjacent regions. After aging treatment (T6), only α-Mg phase was detected by XRD in the AM60B magnesium alloy, though a small amount of precipitated β-Mg₁₇Al₁₂ phase was observed at the grain boundary. In contrast to the microstructure of die cast AZ91D magnesium alloy under the same T6 heat treatment, no discontinuous precipitation of the β-Mg₁₇Al₁₂ phase was observed in AM60B magnesium alloy die castings.

Key words: AM60B magnesium alloy, High pressure die casting, Fully divorced eutectic, Heat treatment