J. Mater. Sci. Technol. ›› 2024, Vol. 184: 256-268.DOI: 10.1016/j.jmst.2023.10.042

• Research article • Previous Articles    

Hybrid superamphiphobic anti-corrosion coating with integrated functionalities of liquid repellency, self-cleaning, and anti-icing

Binbin Zhanga,b,*, Guang Yanga,c, Weichen Xua, Jizhou Duana,b, Baorong Houa   

  1. aCAS Key Laboratory of Marine Environmental Corrosion and Bio-fouling, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071, China;
    bUniversity of Chinese Academy of Sciences, Beijing 100049, China;
    cSchool of Metallurgy Engineering, Jiangsu University of Science and Technology, Zhangjiagang 215600, China
  • Received:2023-08-10 Revised:2023-10-03 Accepted:2023-10-29 Published:2024-06-10 Online:2023-12-14
  • Contact: *E-mail addresses: zhangbinbin11@mails.ucas.ac.cn, zhangbinbin@qdio.ac.cn (B. Zhang)

Abstract: Superhydrophobic materials have shown tremendous potential in various fields. However, the adhesion, wetting, and pinning of low-surface-tension liquids greatly limit their multifunctional applications. Therefore, the creation of superamphiphobic coatings that combine superhydrophobic and superoleophobic properties through a simple preparation strategy is desirable. In this study, we successfully developed an organic-inorganic hybrid superamphiphobic coating on Q235 carbon steel using aluminum oxide nanoparticles, organosilanes, and waterborne epoxy resin via a versatile spray-coating technique. The coating exhibited high contact angles (> 151°) and low sliding angles (< 7°) for water and oil liquids, demonstrating excellent superamphiphobic characteristics. Electrochemical tests demonstrated significant improvements in charge transfer resistance and low-frequency modulus for the superamphiphobic coating. The corrosion potential shifted positively by 590 mV, and the corrosion current density decreased by four orders of magnitude. Additionally, the coating endured 480 h of salt spray and 2400 h of outdoor atmospheric exposure, showcasing superior anti-corrosion capacity. Freezing tests of water droplets at -10 °C and -15 °C confirmed that the coating significantly prolonged the freezing time with reduced ice adhesion strength. We believe that the designed superamphiphobic coating with integrated functionalities of self-cleaning, anti-corrosion, anti-icing, and anti-liquid-adhesion can provide important solutions for extending the lifespan of materials in marine and industrial environments.

Key words: Superhydrophobic, Superamphiphobic, Anti-corrosion, Anti-icing, Self-cleaning