J. Mater. Sci. Technol. ›› 2022, Vol. 126: 71-79.DOI: 10.1016/j.jmst.2022.04.006

Special Issue: Electronic materials 2022

• Research Article • Previous Articles     Next Articles

Texture development and grain boundary phase formation in Ce- and Ce-La-substituted Nd-Fe-B magnets during hot-deformation process

Ga-Yeong Kima,b, Tae-Hoon Kima, Hee-Ryoung Chaa, Sang-hyub Leec, Dong-Hwan Kimc, Yang-Do Kimb,*(), Jung-Goo Leea,*()   

  1. artment of Magnetic Materials, Korea Institute of Materials Science, Changwon 51508, Republic of Korea
    bDepartment of Materials Science and Engineering, Pusan National University, Busan 46241, Republic of Korea
    cR&D Center, Star Group Ind. Co., Ltd., Daegu 42714, Republic of Korea
  • Received:2021-09-02 Revised:2022-04-06 Accepted:2022-04-07 Published:2022-11-01 Online:2022-11-10
  • Contact: Yang-Do Kim,Jung-Goo Lee
  • About author:jglee36@kims.re.kr (J.-G. Lee).
    *E-mail addresses: yangdo@pusan.ac.k (Y.-D. Kim),

Abstract:

In this study, the influence of Ce- and Ce-La-substitution for Nd in Nd-Fe-B magnets on their magnetic and microstructural changes in the course of the hot-deformation process was investigated to gain insight into further reducing the Nd content in fine-grained Nd-Fe-B hot-deformed magnets. We found that the [001] texture and microstructure of the RE-rich grain boundary phases, which are the factors that determine the remanence and coercivity of hot-deformed magnets, were deteriorated by the Ce- and Ce-La-substitution. This is because the volume fraction of the RE-rich liquid formed in the grain boundaries during the hot-press and hot-deformation decreased due to the Ce- and Ce-La-substitution, thereby increasing the friction between the 2:14:1 grains while the c-axes of grains were aligned by grain rotation and decreasing the RE concentration of grain boundary phases. In particular, the Ce-La-co-substitution further prevented the liquid formation within the grain boundaries of the magnets during hot-press and hot-deformation because the wettability of the RE-rich liquid on the 2:14:1 grains became poor when La was substituted for Nd in the 2:14:1 grains. These results indicate that there is room for further improvement in both the remanence and coercivity of the Ce- and Ce-La-substituted magnets by introducing additional liquid into the grain boundaries prior to hot-press and hot-deformation. By applying the Nd-Cu infiltration process to the melt-spun ribbons (intermediate infiltration, I-infiltration), both the remanence and coercivity of the Nd-saving (Nd0.7Ce0.3)-Fe-B and (Nd0.7Ce0.225La0.075)-Fe-B hot-deformed magnets were successfully improved.

Key words: Nd-Fe-B magnets, Hot-deformation, Nd-saving, Ce-substitution, La-substitution, Infiltration