Prediction of Failure Modes during Deep Drawing of Metal Sheets with Nickel Coating

doi:10.1016/j.jmst.2013.08.001

J. Mater. Sci. Technol.

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Prediction of Failure Modes during Deep Drawing of Metal Sheets with Nickel Coating

Jie Wu^1,2), Zengsheng Ma^1,2), Yichun Zhou^1,2), Chunsheng Lu³⁾

1) Key Laboratory of Low Dimensional Materials and Application Technology of Ministry of Education, Xiangtan University, Xiangtan 411105, China
2) Faculty of Materials, Optoelectronics and Physics, Xiangtan University, Xiangtan 411105, China
3) Department of Mechanical Engineering, Curtin University, Western Australia 6845, Australia

Received:2012-05-16 Revised:2013-01-16 Online:2013-11-30 Published:2013-11-06
Contact: Z. Ma,Y.Zhou
Supported by:
National Natural Science Foundation of China (Nos. 51172192 and 11102176), Hunan Provincial Natural Science Foundation of China (No. 09JJ3003), the Natural Science Foundation of Hunan Province for Innovation Group, China (No. 09JJ7004), and the Key Special Program for Science and Technology of Hunan Province, China (No. 2009FJ1002).

Abstract

Abstract:

To optimize the process parameters, it is necessary to exactly predict failure modes during deep drawing of coated metal sheets, where two main failure forms are fracture and wrinkling. In this paper, finite element simulations based on continuous damage mechanics were used to study the failure behavior during a cylindrical deep drawing of metal sheets with nickel coating. It is shown that taking the effect of blank holder force into account, these two failure modes can be predicted. The simulation results are well consistent with that obtained from experiments.

Key words: Failure, Deep drawing, Coated metal sheet, Damage

Jie Wu, Zengsheng Ma, Yichun Zhou, Chunsheng Lu. Prediction of Failure Modes during Deep Drawing of Metal Sheets with Nickel Coating[J]. J. Mater. Sci. Technol., DOI: 10.1016/j.jmst.2013.08.001.

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Prediction of Failure Modes during Deep Drawing of Metal Sheets with Nickel Coating

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