J. Mater. Sci. Technol. ›› 2025, Vol. 227: 67-75.DOI: 10.1016/j.jmst.2024.11.054

• Research article • Previous Articles     Next Articles

Regulating d-orbital spin state of Fe in single-atom electrocatalyst for boosting oxygen reduction activity in neutral electrolyte

Yanhui Caoa, Junhao Zengb, Xuerong Zhenga,b,*, Yuan Liua, Junda Lub, Jinfeng Zhanga, Yang Wangb, Yida Denga,b,*, Wenbin Hua   

  1. aTianjin Key Laboratory of Composite and Functional Materials, Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072, China;
    bKey Laboratory of Pico Electron Microscopy of Hainan Province, School of Materials Science and Engineering, Hainan University, Haikou 570228, China
  • Received:2024-09-27 Revised:2024-11-18 Accepted:2024-11-20 Online:2025-01-06
  • Contact: *E-mail addresses: xrzh@tju.edu.cn (X. Zheng), yida.deng@tju.edu.cn (Y. Deng)

Abstract: Oxygen reduction reaction (ORR) in neutral electrolyte is urgently needed in various areas, such as metal-air batteries. However, the N-coordinated transition-metal single-atom electrocatalysts confront sluggish catalytic kinetics due to the inappropriate electronic structure and the as-resulted unreasonable adsorption strength towards oxygen-containing intermediates. In this work, we develop a strategy to tune the Fe d-orbital spin state by introducing inert Si atom into the first coordination sphere of Fe-N4 moieties. The experimental and theoretical results suggest that Si atom generates the coordination field distortion of Fe and induces the Fe d-orbital spin state transforming from low to medium spin state. The optimized spin-electron filled state (t2g4eg1) of Fe sites weakens the adsorption strength to intermediates and reduces the energy barrier of *OH desorption. Consequently, Fe-Si/NC catalyst exhibits superior ORR performance compared with that of Fe-NC and commercial Pt/C, showing a more positive half-wave potential of 0.753 V (vs. RHE) in 0.1 mol/L phosphate buffered saline. In addition, Fe-Si/NC-based neutral zinc-air batteries show a maximum power density of 108.9 mW cm-2 and long-term stability for 200 h. This work represents the possibility of constructing distorted coordination configurations of single-atom catalysts to modulate electronic structure and enhance ORR activity in neutral electrolyte.

Key words: Fe single-atom catalyst, Coordination field distortion, d-orbital spin state, Oxygen reduction reaction, Neutral Zn-air battery