Abstract: The electrically assisted (EA) deformation process has received considerable attention in recent years, accompanied by research on current-induced deformation mechanisms. However, there are still challenges in eliminating thermal effects, which have prevented a comprehensive understanding of the underlying current-induced mechanisms. Opting for a single crystal (SC) in research provides advantages in decoupling the nonthermal effect of electric current at smaller scales and eliminating the complex interactions that exist in polycrystalline materials. Therefore, the innovation of this work lies in decoupling the nonthermal effect of electric current and conducting a comprehensive analysis of anisotropic deformation and mechanisms within a Ni-based SC with different crystallographic axes and various current directions during electrically assisted tensile simulation. A significant tension axis direction in the SC during EA tension was induced by the combination of a higher current direction factor (|cosθ|) and a dimensionless factor for the current density (|J^α/J₀^α|) along the [100] axis. The stress drop within the SC due to the nonthermal effect of electric current generally increased with increasing current direction. This was attributed to the increased dislocation density differences and decreased temperature. The increased stress anisotropy of the SC at a current direction of 45° was attributed to fewer activated (111) slip systems and the pinning effect of more dislocations within these systems. This study advances our understanding of the thermal and nonthermal effects of electric current and offers valuable insights for the informed application of EA deformations in industrial and aerospace settings with SC superalloys.

Key words: Electrically assisted (EA) tension, Single crystal superalloys, Nonthermal effect, Anisotropy, Tension axis, Current direction