J. Mater. Sci. Technol. ›› 2020, Vol. 42: 46-53.DOI: 10.1016/j.jmst.2019.08.057

• Orginal Article • Previous Articles     Next Articles

High-performance carbon fiber/gold/copper composite wires for lightweight electrical cables

Tran Thang Q.a*(), Yoong Lee Jeremy Konga, Amutha Chinnappana, Loc Nguyen Huub, Tran T. Longb, Dongxiao Jia, W.A.D.M. Jayathilakaa, Kumar Vishnu Vijaya, Seeram Ramakrishnaa*()   

  1. a Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, EA-07-05, Singapore 117575, Singapore
    b Faculty of Mechanical Engineering, Ho Chi Minh City University of Technology, VNUHCM, 268 Ly Thuong Kiet, District 10, Ho Chi Minh City 740400, Viet Nam
  • Received:2019-07-10 Revised:2019-08-10 Accepted:2019-08-15 Published:2020-04-01 Online:2020-04-16
  • Contact: Q. Tran Thang,Ramakrishna Seeram

Abstract:

In this study, we synthesized high-performance Carbon Fiber/ Gold/ Copper (CF/Au/Cu) composite wires by using a 2-step deposition method via sputtering and electrodeposition. After Au was sputtered on PAN-based CFs as a pre-treatment, the wettability and surface reactivity of the CFs were improved, resulting in a homogeneous deposition of Cu on their surface. At different Cu electrodeposition time, the resulting CF/Au/Cu composite wires could possess a high strength of up to 3.27 GPa (~ 10 times stronger than copper wires) while their electrical conductivity could be as high as 4.4×105 S/cm (~ 75 % of that for copper). More importantly, since the composite wires were lightweight (up to 70 % lower than Cu mass density), they are a promising candidate to substitute conventional heavy metal wires in the future electrical applications.

Key words: Carbon fiber, Copper composite wires, Strength, Electrical properties