J. Mater. Sci. Technol. ›› 2026, Vol. 269: 93-101.DOI: 10.1016/j.jmst.2025.09.066

• Research Article • Previous Articles     Next Articles

Dual covalent and hydrogen bonding networks enable simultaneous high Li-ion conductivity and mechanical robustness in the polymer electrolyte

Shuaiyi Yanga,b, Tong Yua,b, Ruogu Xua,b, Xiaoyin Zhangb,c, Shengjun Xub,d, Zhenhua Suna,b,*, Feng Lia,b,*   

  1. aSchool of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China;
    bShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China;
    cState Key Laboratory of Advanced Chemical Power Sources, Key Laboratory of Advanced Energy Materials Chemistry (Ministry of Education), College of Chemistry, Nankai University, Tianjin 300071, China;
    dBavarian Center for Battery Technology (BayBatt), University of Bayreuth, Bayreuth 95447, Bavaria, Germany
  • Received:2025-06-11 Revised:2025-08-25 Accepted:2025-09-26 Published:2026-10-20 Online:2025-10-22
  • Contact: *E-mail addresses: zhsun@imr.ac.cn (Z. Sun), fli@imr.ac.cn (F. Li)

Abstract: Polymer electrolyte shows great promise for enabling solid-state batteries with intrinsic safety. However, it faces a fundamental challenge in the trade-off between ionic conductivity and robustness, stemming from conflicting requirements for polymeric chain segment mobility. In this work, we design a crosslinked poly(vinyl ethylene carbonate) (PVEC)-based electrolyte, incorporating hydrogen bond contained crosslinker to create a covalent and hydrogen bond dual-crosslinked architecture. The covalent crosslink from C=C group reactions and complementary N-H…O hydrogen bond crosslink synergistically restricts polymer chain segment mobility while modulating the Li+ coordination environment, thus enabling exceptional robustness without sacrificing ionic transport. The optimized electrolyte simultaneously achieves high ionic conductivity (2.1×10-4 S cm-1 at 25 °C) and enhanced Young’s modulus (2.51 MPa). When implemented in LiFePO4||Li cells, the cell delivers a high capacity of 150.2 mAh g-1 and maintains 92 % capacity after 1000 cycles at 0.5 C. Furthermore, it maintains superior performance under high cathode loading or low-temperature operation. This strategy provides a remarkable design for developing polymer electrolytes, paving a promising route toward practical solid-state lithium batteries with enhanced safety and cycle life.

Key words: Polymer electrolyte, Solid-state lithium batteries, In-situ polymerization, High cathode loading, Low-temperature operation