J. Mater. Sci. Technol. ›› 2025, Vol. 236: 115-121.DOI: 10.1016/j.jmst.2024.12.095

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Efficient urea synthesis by coupling catalyst of nickel-single-atom and copper-cluster

Yilong Donga, Dongxu Jiaoa, Zhaoyong Jina, Xiaochun Xua, Lin Liua, Shuai Dinga, Dantong Zhangb, Xiaoqiang Cuia,*   

  1. aSchool of Materials Science and Engineering, Key Laboratory of Automobile Materials of MOE, Jilin Provincial International Cooperation Key Laboratory of High-Efficiency Clean Energy Materials, Jilin University, Changchun 130012, China;
    bCollege of Chemistry and Chemical Engineering, Qiqihar University, Qiqihar 161006, China
  • Received:2024-10-25 Revised:2024-12-21 Accepted:2024-12-23 Published:2025-11-20 Online:2025-12-02
  • Contact: *E-mail address: xqcui@jlu.edu.cn (X. Cui) .

Abstract: Utilizing carbon dioxide and nitrate from industrial wastewater presents a promising and sustainable ap-proach for urea synthesis, which serves as an alternative to conventional high-energy methods. However, the intricate electrochemical urea synthesis process involved multiple intermediates and diverse path-ways, resulting in an unclear reaction mechanism and low efficiency in C-N coupling. In order to address these challenges, we developed a novel Cu-NiNC catalyst featuring both Cu cluster and Ni single atom sites. The Cu-NiNC achieved a urea Faradaic efficiency (FEurea ) of 18.28 %, with a maximum urea yield of 64.24 μg h-1 mg-1 . Through a combination of electrochemical measurements and theoretical calculations, our findings demonstrate that∗NH2 and∗CO intermediates are formed at the Cu and Ni sites, respectively, and subsequently couple to generate the crucial∗CONH2 intermediate, thereby facilitating urea synthe-sis. This study introduces a new perspective on the design of innovative and efficient catalysts for urea synthesis.

Key words: Carbon dioxide, Nitrate, Urea synthesis, Cu-NiNC catalyst, Carbon-nitrogen coupling