J. Mater. Sci. Technol. ›› 2025, Vol. 212: 1-16.DOI: 10.1016/j.jmst.2024.04.080

• Research Article •     Next Articles

Ultrahigh temperature ablation resistant HfB2-SiC composites: From liquid SiHfCB precursor synthesis to light weight bulk preparation and characterization

Yang Lyua,b,1, Jianchao Haoa,1, Yuan Chenga,b,*, Wuju Wanga, Zhihong Hana, Guangdong Zhaoc, Ruichen Nia, Pu Liua, Hangyu Lia, Guiqing Chena, Xinghong Zhanga,b, Wenbo Hana,b,*   

  1. aNational Key Laboratory of Science and Technology on Advanced Composites in Special Environments, and Center for Composites Materials and Structures, Harbin Institute of Technology, Harbin 150080, China;
    bSuzhou Laboratory, Suzhou 215123, China;
    cSchool of Chemistry and Materials Science, Heilongjiang University, Harbin 150080, China
  • Received:2024-01-30 Revised:2024-04-13 Accepted:2024-04-29 Published:2025-03-20 Online:2025-03-14
  • Contact: *National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, and Center for Composites Ma-terials and Structures, Harbin Institute of Technology, Harbin 150080, China. E-mail addresses: cy6810@hit.edu.cn (Y. Cheng), wbhan@hit.edu.cn (W. Han)
  • About author:1 These authors contributed equally to this work.

Abstract: The current generation of ultrahigh temperature ceramic precursors typically encounters obstacles in achieving high ceramic yields (<40 wt.%) due to the challenges in integrating significant amounts of boron, which hampers their conversion into boride-based ultrahigh temperature ceramics. To tackle these challenges, a serious of pioneering liquid multi-component hafnium-containing ceramic SiHfCB precursors (with different Hf/Si ratios) have been developed. These novel precursors are featured with stable molec-ular structure and high ceramic yield which were successfully created through a novel one-pot polymer-ization process. They present in liquid form and their structure is characterized by C-C bonds forming its main chain with branched chains of O-Si-O, Si-O-Hf, Si-O-B, and B-O-Hf which have untapped advantages including uniform component dispersion, and excellent fluidity. The ceramic yield of SiHfCB precursor with Hf/Si of 0.2 is remarkably up to 68.6 wt.% at 1500 ℃, and their Hf content exceeded 50 wt.%. Of particular interest, the pyrolyzed product HfB2-SiC nanopowders derived from the SiHfCB precursor with Hf/Si of 0.2, consist of nanopowders in the 40-60 nm range with a density of 5.23 g cm-3. Remarkably, this material demonstrates exceptional performance in ultrahigh temperature oxygen-containing environ-ments at 2500 ℃, showing near-zero ablation with a linear ablation rate of just 2.5 × 10-4 mm s-1. Post-ablation analysis of the microstructure reveals that the formation of a lava-like HfO2 and HfO2-SiO2 oxide layer effectively blocks oxygen penetration and provides excellent oxidation resistance. The inno-vative SiHfCB hafnium-containing ceramic precursor offers a groundbreaking solution for the preparation of lightweight ultrahigh-temperature ceramics. This development is poised to provide robust technical support for the use of ultrahigh temperature ceramics in non-ablative thermal protective systems, partic-ularly in the construction of hypersonic vehicles, where ultrahigh temperature resilience is crucial.

Key words: Polymer-derived ceramics, Ultrahigh temperature ceramics precursor, Ablation resistance, Ablation mechanism