J. Mater. Sci. Technol. ›› 2026, Vol. 270: 267-278.DOI: 10.1016/j.jmst.2026.01.046

• Research Article • Previous Articles     Next Articles

Tailoring of PyC/TiC interface for Cf/(TiZrHfNbTa)C-SiC composites with enhanced mechanical performance and durability in extreme environments

Tianzhan Shena, Cuiyan Lia, Haibo Ouyanga,*, Mengyao Hea, Sirui Wua, Jiaqi Liua, Qiaoqiao Wanga, Yulei Zhangb,*, Jian Weic   

  1. aKey Laboratory for Green Manufacturing & Functional Application of Inorganic Materials, School of Materials Science and Engineering, Shaanxi University of Science and Technology, Xi’an 710021, China;
    bShaanxi Key Laboratory of Fiber Reinforced Light-Weight Composites, State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072, China;
    cCollege of Materials Science and Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, China
  • Received:2025-10-30 Revised:2026-01-15 Accepted:2026-01-18 Published:2026-11-01 Online:2026-02-05
  • Contact: * E-mail addresses: ouyanghb@sust.edu.cn (H. Ouyang), zhangyulei@nwpu.edu.cn (Y. Zhang).

Abstract: High-entropy carbides are promising candidates for high-temperature structural applications owing to their exceptionally high melting points and outstanding thermal stability. However, their intrinsic brittleness severely restricts practical use. To address this limitation, carbon fiber reinforcement has emerged as a viable approach to enhance fracture toughness. In this study, pyrolytic carbon (PyC) was employed as a protective layer for the carbon fibers, while a TiC interface layer was incorporated to strengthen interfacial bonding. During high-temperature sintering, elemental diffusion at the interface promotes chemical interactions. The findings reveal that TiC diffusion catalyzes the graphitization of PyC, resulting in the in-situ formation of a multilayer graphene (MLG) bonding structure at the fiber-matrix interface. Molecular dynamics simulations elucidate that MLG formation proceeds via a generation-redecomposition mechanism involving TiC. This in-situ-formed MLG significantly enhances interfacial adhesion, enabling the Cf/(TiZrHfNbTa)C-SiC composite to achieve remarkable mechanical performance, with a flexural strength of 652.87 MPa and a fracture toughness of 7.64 MPa m1/2. Furthermore, the MLG significantly improved thermal conductivity, endowing the composite with excellent thermal shock resistance (with a critical temperature difference, Tc, of 692 °C) and superior ablation resistance (with linear and mass ablation rates of 3.75 μm s-1 and 0.16 mg s-1, respectively). © 2026 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.

Key words: High-entropy carbide, Carbon fiber, Multi-layer graphene, Interface, Mechanical properties