J. Mater. Sci. Technol. ›› 2026, Vol. 267: 67-83.DOI: 10.1016/j.jmst.2025.12.013

• Research article • Previous Articles     Next Articles

Designing strong, ductile, and corrosion-resistant high-entropy alloys with dense coherent nanoprecipitation

J.Y. Zhanga, J. Gana, Y.H. Zhoua, J.H. Luanb,c, Y.L. Zhaod, Yu Yane, X.B. Chenf, P.K. Liawg, T. Yanga,b,c,*   

  1. aDepartment of Materials Science and Engineering, City University of Hong Kong, Hong Kong 999077, China;
    bInter-University 3D Atom Probe Tomography Unit, Center for Advanced Nuclear Safety and Sustainable Development, City University of Hong Kong, Hong Kong 999077, China;
    cHong Kong Branch of National Precious Metals Material Engineering Research Centre (NPMM), City University of Hong Kong, Hong Kong 999077, China;
    dSchool of Materials Science and Engineering, Harbin Institute of Technology, Shenzhen 518067, China;
    eBeijing Advanced Innovation Center for Materials Genome Engineering, Corrosion and Protection Center, Institute for Advanced Materials and Technology, University of Science and Technology, Beijing 100083, China;
    fSchool of Engineering, RMIT University, Melbourne, VIC 3000, Australia;
    gDepartment of Materials Science and Engineering, University of Tennessee, Knoxville, USA
  • Received:2025-10-20 Revised:2025-12-10 Accepted:2025-12-10 Published:2026-10-01 Online:2026-10-08
  • Contact: *E-mail address: taoyang6-c@my.cityu.edu.hk (T. Yang).

Abstract: In the present work, relying on computer-assisted thermodynamic calculations, we developed a series of corrosion-resistant nanoparticles-strengthened high-entropy alloys (HEAs) via elaborately tailoring Cr concentration in the (NiCo)90-xCrxAl5Ti5 (x = 5-20 at.%) system. The investigated alloys maintain a pure “face-centered cubic + L12” dual-phase structure across all these Cr levels, without forming detrimental brittle phases, such as hexagonal close-packed-type intermetallic compounds and σ phases. We found that increasing Cr content effectively enhances yield strength (from 874 to 1016 MPa) and ultimate tensile strength (from 1289 to 1414 MPa) while maintaining a respectable ductility (∼30 %), attributed to the increased volume fraction of L12 nanoparticles and reduced lattice mismatch. Crucially, the addition of appropriate levels of Cr (≥ 10 at.%) confers exceptional corrosion resistance to nanoparticles-strengthened HEAs, as evidenced by a sharp rise of pitting potential and reduced corrosion current density in 3.5 wt.% NaCl solution. The multi-scale characterization incorporating X-ray photoelectron spectroscopy, integrated differential phase contrast microscope, and atom probe tomography reveals that higher Cr promotes a continuous, amorphous, nanoscale passive film enriched with Cr2O3 (inner layer) and Al2O3/TiO2 (outer layer), alongside a protective Ni-rich sublayer. Such a dual-layer passive film structure underpins the exceptional corrosion resistance.

Key words: High-entropy alloys, Nanoscale precipitation, Corrosion behavior, Mechanical properties