J. Mater. Sci. Technol. ›› 2025, Vol. 230: 139-150.DOI: 10.1016/j.jmst.2024.12.063

• Research Article • Previous Articles     Next Articles

A lightweight, supercompressible and superelastic aramid nanofiber/nanocellulose-derived carbon aerogel with in-plane micro-wrinkle honeycomb structure for thermal insulation

Yuying Maa, Ruixiang Liua, Ying Leia, Chunzu Chenga,b, Wei Wangc, Tianyi Wanga, Leixin Yanga, Dengkun Shua, Long Jiaoa, Shuo Yanga,*, Bowen Chenga,*   

  1. aState Key Laboratory of Biobased Fiber Manufacturing Technology, Tianjin Key Laboratory of Pulp and Paper, Tianjin University of Science & Technology, Tianjin 300457, China;
    bChina Textile Academy, Beijing 100025, China;
    cCollege of Textile Engineering, Taiyuan University of Technology, Taiyuan 030024, China
  • Received:2024-10-09 Revised:2024-12-04 Accepted:2024-12-18 Published:2025-09-20 Online:2025-09-15
  • Contact: *E-mail addresses: yangshuo1018@tust.edu.cn (S. Yang), bowenc17@tust.edu.cn (B. Cheng)

Abstract: Nanofiber carbon aerogels with 3D interconnected microfibrillar networks exhibit fascinating physical properties and present great application potential. However, it is still a challenge to fabricate superelastic nanofiber carbon aerogels owing to their extremely dilute brittle interconnections and poor fiber toughness after carbonization. Herein, aramid nanofibers (ANF)/nanocellulose (CNF) dual-fibrous carbon aerogels are prepared, which exhibited supercompressibility and superelasticity due to the "skeleton-binder" synergistic effect of ANF and CNF and the design of in-plane micro-wrinkle honeycomb structure. The "skeleton-binder" synergistic effect improves interfacial interactions of nanofibers and optimizes the stress distribution of carbon aerogel. The highly ordered honeycomb structure with in-plane microwrinkles, formed by the bidirectional freezing and the difference in volume shrinkage during the carbonization between CNFs and ANFs, endows the CNF/ANF carbon aerogel with negative Poisson's ratio and high energy absorption capacity. These strategies significantly improve the overall mechanical properties of ANF/CNF carbon aerogel including the elasticity and fatigue resistance. As a result, the ultralight carbon aerogel (3.46 mg/cm3) exhibits excellent supercompression (undergoing an extreme strain of 95 %) and elasticity (a stress retention up to 81.38 % at 90 % strain with 500 cycles and 96.15 % at 50 % strain with 10,000 cycles). The nanofiber carbon aerogel shows excellent multifunctional properties in flexible piezoresistive sensor and anisotropic thermal insulation materials, including a desirable sensitivity (as high as 48.74 kPa-1) and an instant response time (∼40 ms), an anisotropy factor of 3.69 and an ultralow radial thermal conductivity (0.012 W m-1 K-1). These properties make dual-fibrous carbon aerogels highly attractive in pressure sensors and thermal management applications.

Key words: Carbon aerogels, Cellulose nanofibers, Aramid nanofibers, Structural design, Superelastic