J. Mater. Sci. Technol. ›› 2025, Vol. 230: 129-138.DOI: 10.1016/j.jmst.2024.12.067

• Research Article • Previous Articles     Next Articles

Dichromatic fluorescent splicing color wheel: Enabling high-quality laser lighting on high thermal conductivity AlN substrate

Yanrong Lianga, Xiangjia Suna, Tongtong Zhua, Haitao Wanga, Shuo Wanga, Xiaojuan Lianga,*, Weidong Xianga,*, Weiwei Huanb,*, Jie Lic,*, Junlong Wangc,*   

  1. aCollege of Chemistry and Materials Engineering, Wenzhou University, Wenzhou 325035, China;
    bCollege of Chemistry and Materials Engineering, Zhejiang A&F University, Hangzhou 311300, China;
    cCollege of Food and Health, Zhejiang A&FUniversity, Hangzhou 311300, China
  • Received:2024-09-26 Revised:2024-11-28 Accepted:2024-12-08 Published:2025-09-20 Online:2025-09-15
  • Contact: *E-mail addresses: lxj6126@126.com (X. Liang), wzuxwd001@126.com (W. Xiang), huanweiwei@zafu.edu.cn (W. Huan), lijie@zafu.edu.cn (J. Li), wangjunlong0804@aliyun.com (J. Wang)

Abstract: In recent years, the development of solid-state lighting devices has increasingly shifted towards high-power laser illumination, making it imperative to develop fluorescent conversion materials with exceptional thermal stability and luminous quality. In this study, we introduced a highly reflective TiO2 substrate in combination with a high thermal conductivity AlN substrate to design a Ce:YAG-PiG-TiO2-AlN Film (Ce:YAG PTAF) color converter with outstanding photothermal performance. Remarkably, the thermal conductivity of this material reaches 48.28 W m-1 K-1. Notably, the optimized PTAF can withstand a high-power output of up to 12.14 W in a static environment, with a maximum luminous flux (LFmax) of 2284.6 lm and maximum luminous efficacy (LEmax) of 222.35 lm W-1, showcasing its excellent optical properties. Furthermore, the fabricated Ce:YAG-PiG-TiO2-AlN-Wheel (Ce:YAG PTAW), equipped with a motor operating at 7200 r/min, emits an extraordinary brightness of 4404 lm under 88 W of ultra-high laser irradiation, with stability surpassing that of commercial silicone color wheels, thanks to its superior Li2O-Al2O3-SiO2 (LAS) glass system. Interestingly, we designed an innovative spatially separated two-color segmented wheel structure, effectively mitigating the photon reabsorption phenomenon caused by the overlap of the fluorescent powder absorption peaks. When the ratio of Ce:YAG to Ce:GdYAG is 240:120, it yields white light with a color rendering index (CRI) of 80.2, and luminous flux remaining at 3317.8 lm. When encapsulated in a reflective module, it accurately reflects the true color states of objects. These results collectively indicate that both Ce:YAG PTAF and PTAW possess significant application potential in the realm of high-power laser illumination.

Key words: Ce:YAG, AlN substrate, Laser lighting, Dichromatic fluorescent splicing color wheel