Bridge for the thermodynamics and kinetics of electrochemical corrosion: The design of self-densified plasma electrolytic oxidation coating on Mg alloys

doi:10.1016/j.jmst.2024.07.040

Abstract

Abstract: A new perspective was reported to design the self-densified plasma electrolytic oxidation (SDF-PEO) coatings on magnesium alloys based on the dissolution-ionization-diffusion-deposition (DIDD) model. The main considerations of the new PEO electrolyte include the establishment of a thermodynamics diagram, the construction of a liquid-solid sintering system and the regulation of plasma sparkling kinetics. The SDF-PEO coating exhibited a homogeneous and dense microstructure, superior corrosion resistance and good technological adaptability. This work offers a novel theory to design surface treatment solutions with superior corrosion resistance and promising application prospects.

Key words: Self-densified coating, Plasma electrolytic oxidation, Dissolution-ionization-diffusion-deposition, (DIDD) model, Corrosion resistance, Mg alloys

Peng Zhou, Chen Li, Guangyao Jiao, Tingxi Lv, Tao Zhang, Fuhui Wang. Bridge for the thermodynamics and kinetics of electrochemical corrosion: The design of self-densified plasma electrolytic oxidation coating on Mg alloys[J]. J. Mater. Sci. Technol., 2025, 216: 66-80.

References

[1] K.U. Kainer, Weinhei, 2000.
[2] TTT. Trang, J.H. Zhang, J.H. Kim, A. Zargaran, J.H. Hwang, B.-C. Suh, NJ. Kim, Nat. Commun. 9 (2018) 2522.
[3] C. Ma, D. Wang, J Liu, N. Peng, W. Shang, Y. Wen, Int. J Min. Met. Mater. 3 (2023) 959-969.
[4] S. Moga, V. Malinovschi, A. Marin, E. Coaca, D. Negrea, V. Craciun, M. Lungu, Surf. Coat. Technol. 462 (2023) 129464.
[5] Z. Yang, D. Xiong, P. Wang, X. Lan, Y. Duan, D. Xiang, J. Mater. Eng.Perform. 32 (2023) 381-392.
[6] S. Farshid, M. Kharaziha, M. Atapour, J Magnes. Alloy. 11 (2023) 592-606.
[7] M. Kaseem, T. Zehra, T. Hussain, J Magnes. Alloy. 11 (2023) 1057-1073.
[8] A. Ghanbari, A. Bordbar-Khiabani, F. Warchomick, C. Sommitsch, B. Yarmand, A. Zamanian, Surf. Interfaces 36 (2023) 102495.
[9] N. Li, N. Ling, H. Fan, K. Liang, J. Zhang, L Wang, Surf. Coat. Technol. 467 (2023) 129674.
[10] D.V. Mashtalyar, L.M. Imshinetskiy, K.V. Nadaraia, A.S. Gnedenkov, S.N. Suchkov, D.P. Opra, E.V. Pustovalov, A.Yu Ustinov, S.L. Sinebryukhov, S.V. Gnedenkow, J.Magnes. Alloy. 11 (2023) 735-752.
[11] X. Zhang, Y. Zhang, Y. Lv, Z. Dong, L Yang, E. Zhang, T. Hashimoto, X. Zhou, J.Magnes. Alloy. 11 (2023) 2182-2195.
[12] F. Mecuson, T. Czerwiec, T. Belmonte, L Dujardin, A. Viola, G. Henrion, Surf.Coat. Technol. 200 (2005) 804-808.
[13] E. Jaspard-Mecuson, T. Czerwiec, G. Henrion, T Belmonte, L. Dujardin, A. Viola, J Beauvir, Surf.Coat. Technol. 201 (2007) 8677-8682.
[14] A. Rogov, A. Matthews, A. Yerokhin, A. Yerokhin, J Phys. Chem. C 124 (2020) 23784-23797.
[15] Y. Zhao, T. Zhang, H. Xiong, E. Wang, Corros. Sci. 191 (2021) 109763.
[16] D. Wang, P. Zhou, Y. Zhang, t.Zhang, F. Wang, Corros. Sci. 222 (2023) 11428.
[17] L Guo, B. Yu, P. Zhou, T. Zhang, F. Wang, Corros. Sci. 183 (2021) 109329.
[18] P. Zhou, W. Cai, Y. Yang, X. Li, T. Zhang, F. Wang, Surf. Coat. Technol. 374 (2019) 103-115.
[19] J.G. Speight, McGraw-Hill Education, 2010.
[20] D. Wang, P. Zhou, Y. Zhang, T. Zhang, F. Wang, Corros. Sci. 222 (2023) 111428.
[21] C. Xu, W. Gao, Mater. Res. Innov. 3 (2000) 231-235.
[22] Q. jiang, D.Lu, C. Liu, N. Liu, B. Hou, Front. Mater. 8 (2021) 761052.
[23] W. Ha, Y. Ki, J. Alloy. Compd. 422 (2006) 208-213.
[24] J. Wu, L. Wu, W. Yao, Y. Chen, Y. Chen, Y. Yuan, J. Wang, A. Atrens, F. Pan, Surf.Coat. Technol. 454 (2023) 129192.
[25] M. Atapour, C. Blawert, M.L. Zheludkevich, Surf. Coat. Technol. 357 (2019) 626-637.
[26] S. Mukherjee, J Solid State Electrochem. 22 (2018) 1745-1754.
[27] R. Chaharmahali, A. Fattah-alhosseini, M.Nouri, K. Babaei, Appl. Surf. Sci. Adv. 6 (2021) 100131.
[28] R.O. Hussein, X Nie, D.O. Northwood, WIT Transact.Built Environ. 166 (2011) 439-454.
[29] J Wu, W. Zheng, Y. Chen, Int. J. Hydrogen Energy 47 (2022) 18597-18605.
[30] TC. Dias, C. Fromentin, LL.Alves, A. Tejero-del-Caz, T. Silva, V. Guerra, PlasmaSources Sci. Technol. 32 (2023) 084003.
[31] X. Wang, J. Guo, Z. Zeng, P. Zhou, R. Wang, X. Liu, K. Gao, J Sun, Y. Yuan, T. Zhang, F. Wang, Acta Metall. Sin. (Engl. Lett.) 37 (2024) 1161-1176.
[32] A.Z. Benbouzid, M.P. Gomes, I. Costa, O. Gharbi, N.Pebere, J.L. Rossi, M.TT. Tran, M.Turmine B.Tribollet, V. Vivier, Corros. Sci. 205 (2022) 110463.
[33] M. Kaseem, H.W. Yang, Y.G. Ko, Sci. Rep. 7 (2017) 2378.
[34] K. Qian, W. Li, X. Lu, X. Han, Y. Jin, T. Zhang, F. Wang, J Magnes. Alloy. 8 (2020) 1328-1340.