J. Mater. Sci. Technol. ›› 2023, Vol. 142: 1-9.DOI: 10.1016/j.jmst.2022.10.006

• Research article •     Next Articles

NH4Cl-assisted preparation of single Ni sites anchored carbon nanosheet catalysts for highly efficient carbon dioxide electroreduction

Dan Pinga, Feng Yia, Guiwei Zhanga, Shide Wua,*, Shaoming Fanga,*, Kailong Hub, Ben Bin Xuc, Junna Rend, Zhanhu Guoe,*   

  1. aHenan Provincial Key Laboratory of Surface & Interface Science, Henan Engineering Research Center of Chemical Engineering Separation Process Intensification, School of Material and Chemical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450002, China;
    bSchool of Materials Science and Engineering, Harbin Institute of Technology, Shenzhen 518055, China;
    cMechanical and Construction Engineering, Faculty of Engineering and Environment, Northumbria University, Newcastle upon Tyne NE1 8ST, UK;
    dCollege of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China;
    eDepartment of Chemical & Biomolecular Engineering, Integrated Composites Lab (ICL), University of Tennessee, Knoxville, TN 37996, USA
  • Received:2022-09-12 Revised:2022-10-08 Accepted:2022-10-10 Online:2022-11-10
  • Contact: *E-mail addresses: . wushide@zzuli.edu.cn (S. Wu), smfang@zzuli.edu.cn (S. Fang), nanomaterials20 0 0@gmail.com (Z. Guo)

Abstract: Single-atomic transition metal-nitrogen codoped carbon (M-N-C) are efficient substitute catalysts for noble metals to catalyze the electrochemical CO2 reduction reaction (CO2RR). However, the uncontrolled aggregations of metal and serious loss of nitrogen species constituting the M-Nx active sites are frequently observed in the commonly used pyrolysis procedure. Herein, single-atomic nickel (Ni)-based sheet-like electrocatalysts with abundant Ni-N4 active sites were created by using a novel ammonium chloride (NH4Cl)-assited pyrolysis method. Spherical aberration correction electron microscopy and X-ray absorption fine structure analysis clearly revealed that Ni species are atomically dispersed and anchored by N in Ni-N4 structure. The addition of NH4Cl optimized the mesopore size to 7-10 nm and increased the concentrations of pyridinic N (3.54 wt%) and Ni-N4 (3.33 wt%) species. The synergistic catalytic effect derived from Ni-N4 active sites and pyridinic N species achieved an outstanding CO2RR performance, presenting a high CO Faradaic efficiency (FECO) up to 98% and a large CO partial current density of 8.5 mA cm-2 at a low potential of -0.62 V vs. RHE. Particularly, the FECOmaintains above 80% within a large potential range from -0.43 to -0.73 V vs. RHE. This work provides a practical and feasible approach to building highly active single-atomic catalysts for CO2 conversion systems.

Key words: CO2 reduction, Electrocatalyst, Single-atomic ni, NH4Cl, Pyridinic N