J. Mater. Sci. Technol. ›› 2026, Vol. 251: 30-38.DOI: 10.1016/j.jmst.2025.06.037

• Research Article • Previous Articles     Next Articles

Highly compressible garnet thin films for high-energy-density Li metal batteries

Xianzhun Huanga,1, Haojie Liub, Wenyi Xiangc, Lihan Chena, Xinran Lib, Bangzhuang Xuea, Jian Maa, Yueyue Wua, Chengwei Wangc, Yinhua Baob,*, Weiwei Pinga,1,*   

  1. aDepartment of Materials Science and Engineering, Hefei University of Technology, Hefei 230026, China;
    bShanghai Institute of Applied Mathematics and Mechanics, School of Mechanics and Engineering Science, Shanghai Key Laboratory of Mechanics in Energy Engineering, Shanghai University, Shanghai 200444, China;
    cKey Laboratory of Precision and Intelligent Chemistry, School of Chemistry and Materials Science, University of Science and Technology of China, Hefei 230026, China
  • Received:2025-04-21 Revised:2025-06-19 Accepted:2025-06-20 Published:2026-04-20 Online:2025-07-22
  • Contact: * E-mail addresses: yhbao@shu.edu.cn (Y. Bao), wwping@hfut.edu.cn (W. Ping).
  • About author:1 These authors contributed equally to this work.

Abstract: Oxide-based electrolytes are promising with high ion conductivity and a wide electrochemical window (0-5 V). However, the brittleness and poor compressibility severely inhibit their application. Here, inspired by the “flexible eggshell membrane”, we fabricated a 20 µm, flexible and compressible Li6.5La3Zr1.5Ta0.5O12 thin film by in-situ healing the LLZTO crystal chips with poly(di(ethylene glycol) ethyl ether acrylate) electrolytes. Fracture mechanics analysis demonstrates the superior mechanical properties of the flexible LLZTO films. With the package pressure increasing from 0.6 to 1.4 t, the Li metal symmetric cell displays a decreasing internal resistance from ∼281 to ∼156 Ω cm2, corresponding to the low limit of ion conductivity from ∼0.6 × 10-4 to ∼2.1 × 10-4 S/cm. The symmetric cell can be a stable cycle for ∼220 h at 0.4 mA/cm2 and ∼300 h at 0.1 mA/cm2 with a bending angle of 30°. The full cell LiFePO4/LLZTO/Li shows a superior rate performance of 150 mA/g and a long cycle life of ∼200 cycles. Pairing with the LiNi0.8Co0.1Mn0.1O2, the cell displays a Coulombic efficiency of ∼99.7 % for ∼150 cycles. These results indicate that we have successfully fabricated flexible and compressible LLZTO films, and this will open an avenue for the application of high-energy-density thin film batteries.

Key words: Garnet, Solid-state electrolytes, Compressibility, Thin films, Li metal batteries