J. Mater. Sci. Technol. ›› 2025, Vol. 224: 191-204.DOI: 10.1016/j.jmst.2024.11.016

• Research Article • Previous Articles     Next Articles

Super-hydrophobic and photo-thermal anti-icing coatings comprising small-quantity tungsten carbide with liquid repellency, self-cleaning and anti-fouling properties

Zixu Zhanga, Rongrong Chena,*, Xiangyu Lib,*, Gaohui Suna, Peili Liua, Jing Yua, Jingyuan Liua, Jiahui Zhua, Qi Liua, Jinwei Zhangc, Jun Wanga,*   

  1. aKey Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China;
    bCorrosion and Protection Center, Northeastern University, Shenyang 110819, China;
    cState Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266101, China
  • Received:2024-09-17 Revised:2024-11-01 Accepted:2024-11-03 Published:2025-07-20 Online:2024-12-06
  • Contact: *E-mail addresses: chenrongrong@hrbeu.edu.cn (R. Chen), lixiangyu@mail.neu.edu.cn (X. Li), junwang@hrbeu.edu.cn (J. Wang)

Abstract: Surface icing and fouling pose a substantial threat to marine facilities. Herein, anti-icing coating composites (F/S-WC-n%/ F) with high photo-thermal conversion efficiencies were prepared by spraying a small amount of super-hydrophobic tungsten carbide on fluoro-olefin vinyl ether copolymer (FEVE) at a specific pressure. The photo-thermal properties of the coatings provide them with ice melting and sterilization effects. The delayed icing time of F/S-WC-5%/F is 571 s, with the ice-covered-surface temperature increasing to 42 °C after exposure to simulated sunlight. Heat transfer modelling calculations show that icing needs to overcome high Gibbs free energy on F/S-WC-5%/F. Quantum chemistry fundamentally reveals a weak thermodynamic effect of water nucleation on F/S-WC-5%/F, indicating that the icing process requires a high degree of sub-cooling, resulting in delayed icing. In addition, F/S-WC-5%/F can resist different types of fouling and exhibit sterilization activity. Using F/S-WC-5%/F, Escherichia coli germs are killed via heat-induced morphological rupture under a solar simulator. Owing to its excellent environmental versatility, sustainability, mechanical durability and material adaptability, F/S-WC-5%/F is a promising anti-icing and anti-fouling candidate for various practical applications, even in harsh environments.

Key words: Superhydrophobic, Photothermal, Tungsten carbide, Antifouling, Delay-icing