Abstract: Solid-state precipitation is an effective strategy for tuning the mechanical and functional properties of advanced alloys. Structure design and modification necessitate good knowledge of the kinetic evolution of precipitates during fabrication, which is strongly correlated with defect concentration. For Fe-Ga alloys, giant magnetostriction can be induced by the precipitation of the nanoscale tetragonal L6₀ phase. By introducing quenched-in vacancies, we significantly enhance the magnetostriction of the aged Fe₈₁Ga₁₉ polycrystalline alloys to ∼305 ppm, which is close to the level of single crystals. Although vacancies were found to facilitate the generation of the L6₀ phase, their impact on the precipitation mechanism and kinetics has yet to be revealed. This study combined transmission electron microscopy (TEM) and time-resolved small-angle neutron scattering (SANS) to investigate the precipitation of the L6₀ phase during the isothermal aging at 350 and 400 °C, respectively. The evolution of L6₀ nanophase in morphology and number density in as-cast (AC) and liquid nitrogen quenched (LN) Fe₈₁Ga₁₉ alloys with aging time were quantitatively compared. Interestingly, the nucleation of the L6₀ phase proceeds progressively in AC while suddenly in LN specimens, indicating the homogenous to heterogeneous mechanism switching induced by concentrated vacancies. Moreover, excess vacancies can change the shape of nanoprecipitates and significantly accelerate the growth and coarsening kinetics. The magnetostrictive coefficient is optimized when the size (long-axis) of L6₀ precipitates lies between 100 and 110 Å with a number density between 3.2-4.3 × 10^-7 Å^-3. Insight from this study validates the feasibility of achieving high magnetoelastic properties through precise manipulation of the nanostructure.

Key words: Nanoprecipitation, Vacancy assisted, Growth and coarsening kinetics, Small-angle neutron scattering, Fe-Ga alloys, Magnetostriction