J. Mater. Sci. Technol. ›› 2026, Vol. 269: 225-234.DOI: 10.1016/j.jmst.2026.01.017

• Research Article • Previous Articles     Next Articles

Spin-state engineering of low-spin nickel on highly graphitized carbon enables efficient and stable seawater electrolysis

Xiaoyu Haoa,b, Kewei Tangd, Meirong Guc, Tianyi Zhanga, Jingyu Kanga, Jinglun Guoa, Wen Xiaoe, Xiaolei Huangc,*, Xuqing Liua,b,*   

  1. aState Key Laboratory of Solidification Processing, Center of Advanced Lubrication and Seal Materials, Northwestern Polytechnical University, Xi’an 710072, China;
    bShandong Laboratory of Advanced Materials and Green Manufacturing at Yantai, Yantai 264006, China;
    cKey Laboratory of Rare Earths, Ganjiang Innovation Academy, Chinese Academy of Sciences, Ganzhou 710043, China;
    dSchool of Physics and Chemistry, Hunan First Normal University, Changsha 410002, China;
    eCenter for Microelectronics, Shaoxing Institute, Zhejiang University, Shaoxing 312000, China
  • Received:2025-11-17 Revised:2026-01-08 Accepted:2026-01-12 Published:2026-10-20 Online:2026-01-20
  • Contact: *E-mail addresses: xlhuang@gia.cas.cn (X. Huang), xqliu@nwpu.edu.cn (X. Liu)

Abstract: Hydrogen (H2) has emerged as a pivotal clean energy carrier due to its zero-carbon emissions and high energy density, while seawater electrolysis presents a promising route for H2 production. However, the complex ionic environment of seawater poses significant challenges for stable and efficient catalytic electrodes. Herein, we develop a spin-state engineering strategy that stabilizes low-spin metallic Ni centers within N-doped graphitic carbon through H2-assisted pyrolysis (Ni/CN-AH). Density functional theory (DFT) reveals graphitization and low-spin Ni synergistically downshift the d-band center by 0.69 eV, achieving optimal H* adsorption while weakening chlorine binding. The strong d-p hybridization at the interface and charge delocalization from low-spin Ni to carbon enhances reaction kinetics. The catalyst exhibits outstanding HER activity and durability in both 1 M KOH and alkaline seawater, while simultaneously suppressing Cl- adsorption and preventing Ca2+/Mg2+ precipitation. This work establishes a new pathway for developing durable seawater-splitting catalysts through atomic-scale spin control and nanoscale carbon engineering.

Key words: Hydrogen evolution, Seawater electrolysis, Spin-state engineering, Graphitization carbon matrix, Concentration gradient