J. Mater. Sci. Technol. ›› 2026, Vol. 264: 19-27.DOI: 10.1016/j.jmst.2025.10.048

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High dispersed M-N-C active site anchored nanosheets with tailored d-orbital electron structure promoting vanadium redox flow battery performance

Shupan Zhanga, Lin Lia, Yingqiao Jianga,*, Ningning Zhaoa,*, Bin Lia, Jing Zhua, Lei Daia, Qiang Lib, Ling Wanga, Zhangxing Hea,*   

  1. aSchool of Chemical Engineering, North China University of Science and Technology, Tangshan 063009, China;
    bSchool of Mechanical Engineering, Shenyang Jianzhu University, Shenyang 110168, China
  • Received:2025-09-09 Revised:2025-10-19 Accepted:2025-10-29 Published:2026-09-10 Online:2026-09-02
  • Contact: *E-mail addresses: jiangyq@ncst.edu.cn (Y. Jiang), zhaonn@ncst.edu.cn (N. Zhao),zxhe@ncst.edu.cn (Z. He) .

Abstract: Vanadium redox flow battery (VRFB) stands as a highly encouraging technology for storing renewable energy, but its performance is limited by the poor hydrophilicity and insufficient active sites of graphite felt (GF) electrodes. This study synthesized metal-nitrogen-carbon materials M-N-C (M = Fe, Co, Ni, and CoFe) via an in-situ growth method to modify GF electrodes. The resulting electrodes exhibit a large specific surface area, stable catalyst loading, excellent hydrophilicity, and abundant active sites, facilitating vanadium ion adsorption and enhancing redox reaction kinetics. Transition metals coordinate with nitrogen to form M-Nx active sites, where modulation of the d-electron orbitals optimizes the adsorption energy of reaction intermediates, consequently reducing the reaction energy barrier. M-N-C@GF (M = Fe, Co, Ni, and CoFe) greatly promote the redox reaction kinetics for VO2+/VO2+ and V3+/V2+, with the order being CoFe-N-C@GF > Co-N-C@GF > Fe-N-C@GF > Ni-N-C@GF. Theoretical calculations prove that these materials have low adsorption energy for vanadium ions and good electron transfer characteristics. The initial energy efficiency (EE) of the CoFe-N-C@GF cell reaches 85.60 %, representing a 5.78 % increase over GF cell at 50 mA cm-2. Importantly, it can operate for 400 cycles at 150 mA cm-2. Introducing M-N-C materials into VRFB provides new ideas for the modification of future GF.

Key words: Vanadium redox flow battery, Metal-nitrogen-carbon, Electronic structure regulation, Composite electrode, Redox reactions kinetics