J. Mater. Sci. Technol. ›› 2026, Vol. 251: 149-160.DOI: 10.1016/j.jmst.2025.06.040

• Research Article • Previous Articles     Next Articles

Mitigated fuzz growth and uneven elemental distribution in tungsten-based high-entropy alloys exposed to helium plasma

Yuhan Suna,b, Shiwei Wangc, Yue Yuana,b,*, Long Chenga,b, Yuhao Lia,b, Di Hua,b, Xiaojie Wangd, Yu Hed, Zhengxiong Sue, Hanqing Wanga,b, Jinxue Yange, Hanfeng Songa,b, Chenyang Lue, Baoru Sund, Tongde Shend,*, Guang-Hong Lua,b   

  1. aSchool of Physics, Beihang University, Beijing 100191, China;
    bBeijing Key Laboratory of Advanced Nuclear Materials and Physics, Beihang University, Beijing 100191, China;
    cState Key Laboratory of Nuclear Physics and Technology, School of Physics, Peking University, Beijing 100871, China;
    dClean Nano Energy Center, State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, China;
    eDepartment of Nuclear Science and Technology, Xi'an Jiaotong University, Xi'an 710049, China;
  • Received:2025-02-06 Revised:2025-06-13 Accepted:2025-06-14 Published:2026-04-20 Online:2025-07-25
  • Contact: * E-mail addresses: yueyuan@buaa.edu.cn (Y. Yuan), tdshen@ysu.edu.cn (T. Shen).

Abstract: The potential of tungsten (W)-based high-entropy alloys (HEAs) as plasma-facing materials (PFMs) for future fusion reactors has been evaluated through an investigation of fuzz growth. W-based HEAs (WTaCrV, WTaCrVTi) and pure W fabricated via mechanical alloying and high-pressure sintering have been exposed to helium (He) plasma at 1073 K with an ion energy of 60 eV. After He plasma exposure, all samples exhibit fuzz nanostructures. Detailed analyses of fuzz length, He bubble size, and elemental distribution within the fuzz nanostructures are conducted. The two W-based HEAs demonstrate distinct advantages, exhibiting fuzz lengths reduced by 37.1% (WTaCrV) and 34.3% (WTaCrVTi), alongside smaller He bubble sizes compared to pure W. However, no significant differences in fuzz length or He bubble size are observed between WTaCrV and WTaCrVTi. Significantly, scanning transmission electron microscopy-energy dispersive X-ray spectroscopy (STEM-EDS) analysis reveals that the fuzz nanostructures predominantly comprise W and Ta, attributed to the preferential nucleation and growth of He bubbles in regions enriched with these elements. These findings provide critical insights into the underlying mechanisms governing fuzz formation in W-based HEAs. The superior resistance to fuzz growth in these W-based HEAs guides the design and development of PFMs in future fusion reactors.

Key words: Tungsten-based high-entropy alloys, Helium plasma exposure, Fuzz growth, Helium bubbles, Adatoms, Elemental distribution