Abstract: The inherent high strength and low density of Al-containing refractory complex concentrate alloys (RCCAs) stand as significant advantages, yet their susceptibility to brittleness and early onset of plastic instability persist as critical limitations. The paper describes that, by tailoring the annealing process, the strength and strain hardening capacity can be synergistically optimized in a B2-ordered Ti₃Zr_1.5NbVAl_0.75 lightweight RCCA. Following a 50 % cold rolling and subsequent annealing at 1000 °C, the alloy developed a completely recrystallized organization, whilst maintaining its original BCC+B2 structure. The tensile behavior exhibited minimal variance in comparison to its as-cast condition. Notably, upon undergoing an annealing treatment at 800 °C, the precipitation of C14 Laves phase on the submicron scale alongside the formation of heterogeneous sub-grain structure endowed the alloy with an exceptional synergy of a tensile strength of ∼ 1200  MPa and a fracture elongation of ∼ 7 %, together with a high work-hardening rate over 1 GPa. The sub-grain boundaries enhance dislocation multiplication and promote multiple slips, while the C14 Laves phase effectively hinders the propagation of slip bands, thus mitigating localized plastic flow. Dislocation accumulation at the phase interface subsequently promotes the formation of stacking faults in the Laves phase, which alleviates the stress concentration at the mismatched interface. This coordinated deformation within the heterogeneous structure ultimately imparts the alloy with superior mechanical properties. These findings provide critical insights for optimizing the properties of RCCAs through microstructural engineering and fostering their application in advanced manufacturing.

Key words: Refractory complex concentrate alloy, Thermomechanical processing, Microstructures, Mechanical properties, Deformation mechanism