Influence of in-situ precipitation on corrosion behaviors of wire arc directed energy deposited Al-Mg(-Sc-Zr)

doi:10.1016/j.jmst.2024.12.025

Abstract

Abstract: The influence of in-situ precipitation on corrosion behaviors of wire arc directed energy deposited (WADED) Al-Mg-(Sc-Zr) was studied. WADED Al-Mg showed a homogeneous microstructure with coarse equiaxed grains. WADED Al-Mg-Sc-Zr exhibited fine equiaxed grains along the molten pool boundary (MPB) and inter-layer zone (ITZ) while coarse equiaxed grains were inside the molten pool. The in-situ precipitation resulted in the primary Al₃(Sc, Zr) aggregated along MPB and ITZ while minor-sized secondary Al₃(Sc, Zr) existed inside the molten pool. WADED Al-Mg-Sc-Zr showed improved electrochemical behavior than Al-Mg. WADED Al-Mg presented random pittings that occurred near dispersed β-Al₃Mg₂. WADED Al-Mg-Sc-Zr exhibited pittings along MPB and ITZ, where Al₃(Sc, Zr) aggregated and induced galvanic corrosion. Corrosion anisotropy was obvious in Al-Mg-Sc-Zr since more MPBs and ITZs make the XOZ plane susceptive to localized corrosion.

Key words: In-situ precipitating behavior, Layered corrosion, Corrosion anisotropy, Microstructure, WADED Al-Mg-Sc-Zr alloy

Yubin Zhou, Zewu Qi, Baoqiang Cong, Yuan Zhao, Wei Guo, Zihao Jiang, Hongwei Li, Chaofang Dong, Yucheng Ji, Xing He, Haibo Wang, Sanbao Lin, Xiaoyu Cai, Bojin Qi. Influence of in-situ precipitation on corrosion behaviors of wire arc directed energy deposited Al-Mg(-Sc-Zr)[J]. J. Mater. Sci. Technol., 2025, 228: 172-188.

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