J. Mater. Sci. Technol. ›› 2026, Vol. 251: 311-316.DOI: 10.1016/j.jmst.2025.07.009

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Simultaneous enhancement of strength and plasticity in extruded ZT40 Mg alloy via double pre-compression induced multi-scale crystal defects

Shuai Yuana,b, Xianhua Chena,b, Baodong Shia,b, Xiaohuan Pana,b, Wenjun Cia,b, Fusheng Pana,b   

  1. aCollege of Materials Science and Engineering, Chongqing University, Chongqing 400044, China;
    bNational Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044, China
  • Revised:2025-07-08 Published:2026-04-20 Online:2025-07-29
  • Contact: * E-mail address: xhchen@cqu.edu.cn (X. Chen)

Abstract: The strength-plasticity tradeoff of magnesium (Mg) alloys is a crucial factor restricting their widespread application as structural materials. In this work, simultaneous enhancement of strength and plasticity in an extruded Mg-4Zn-0.5Sn (wt. %) alloy is achieved via simple double pre-compression (DPC) along the transverse direction. After applying DPC-6 %, the yield strength increased by 81 % to 206 MPa, and elongation increased by 17 % to 28 %. The enhanced strength is primarily attributed to grain refinement strengthening (matrix), twin strengthening, dislocation strengthening and back stress strengthening. The glide of 〈c〉 component dislocations and 〈c + a〉 dislocations introduced by DPC during tensile coordinates the c-axis strain, thereby promoting uniform plastic deformation. Forward stresses developed in the high-strain region of the multi-scale strain gradient zone facilitate plastic deformation in the adjacent hard-to-deform zone. This study provides a simple strategy for manufacturing high-performance Mg alloys.