3D/4D additive-subtractive manufacturing of heterogeneous ceramics

doi:10.1016/j.jmst.2024.02.069

J. Mater. Sci. Technol. ›› 2024, Vol. 201: 210-221.DOI: 10.1016/j.jmst.2024.02.069

• Research Article • Previous Articles Next Articles

3D/4D additive-subtractive manufacturing of heterogeneous ceramics

Guo Liu^a,b,c,d,1, Xinya Lu^c,e,1, Xiaofeng Zhang^d,f,1, Yan Zhao^d,g, Shenghui Yi^h, Jingjun Xuⁱ, Yuqi Zhan^d, Jianan Yin^d, Chengcheng Feng^b, Zhifeng Zhou^c, Peiyu Wang^d, Zhou Chen^d, Yunhu He^d, Siyao Chen^d, Pengchao Liu^d, Jun Zuoⁱ, Yu Dai, Jian Wu, Sida Liu^c, Jian Lu^a,b,c,d,e,*

^aCentre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen 518057, China;
^bCityU-Shenzhen Futian Research Institute, Shenzhen 518045, China;
^cHong Kong Branch of National Precious Metals Material Engineering Research Center, City University of Hong Kong, Hong Kong 999077, China;
^dDepartment of Mechanical Engineering, City University of Hong Kong, Hong Kong 999077, China;
^eDepartment of Materials Science and Engineering, City University of Hong Kong, Hong Kong 999077, China;
^fNational Engineering Laboratory for Modern Materials Surface Engineering Technology & The Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China;
^gState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China;
^hFaculty of Materials Science, Shenzhen MSU-BIT University, Shenzhen 518100, China;
ⁱShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China;
^jSchool of Physics and Materials, Nanchang University, Nanchang 330031, China

Received:2023-11-03 Revised:2024-01-29 Accepted:2024-02-28 Published:2024-12-01 Online:2024-04-05
Contact: *Corresponding author at: Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen 518057, China. E-mail address: jianlu@cityu.edu.hk (J. Lu) .
About author:¹ These authors contributed equally to this work.

Abstract

Abstract: The manufacturing of heterogeneous high-temperature material components is challenging for use in practical applications. Three-dimensional (3D) printing provides solutions to programmable constructing ceramic architectures. However, the development of heterogeneous ceramics is limited by low flexibility of heterogeneity, geometrical complexity, structural resolution, manufacturing efficiency, and material diversity. In this study, we demonstrated flexible and rapid approaches for fabricating complicated and precise heterogeneous ceramics by shape-changing (4D) or shape-keeping (3D) additive-subtractive manufacturing (ASM) methods. The shape-changing strategy for heterogeneous ceramics was achieved by global ceramization of heterogeneous precursors, while the shape-keeping strategy for heterogeneous ceramics was achieved by local receramization of homogeneous ceramics. Finite element analysis (FEA) simulations of the influence of the thermal shrinkage dominant in the shape-changing strategy on the shape deformation of heterogeneous ceramics could be valuable predictions of the experimental results. The 3D/4D ASM methods are generic for high-temperature materials and extendable to metallic and diamond materials.

Key words: 3D/4D printing, Additive-subtractive manufacturing, Heterogeneous ceramics, Elastomer-derived ceramics, Local receramization

Guo Liu, Xinya Lu, Xiaofeng Zhang, Yan Zhao, Shenghui Yi, Jingjun Xu, Yuqi Zhan, Jianan Yin, Chengcheng Feng, Zhifeng Zhou, Peiyu Wang, Zhou Chen, Yunhu He, Siyao Chen, Pengchao Liu, Jun Zuo, Yu Dai, Jian Wu, Sida Liu, Jian Lu. 3D/4D additive-subtractive manufacturing of heterogeneous ceramics[J]. J. Mater. Sci. Technol., 2024, 201: 210-221.

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3D/4D additive-subtractive manufacturing of heterogeneous ceramics

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