Ultrasonic machining response and improvement mechanism for differentiated bio-CoCrMo alloys manufactured by directed energy deposition

doi:10.1016/j.jmst.2023.12.037

Abstract

Abstract: The post-fabrication machining of additively manufactured biomedical parts is essential for achieving dimensional accuracy. However, conventional machining encounters issues in dealing with the growing demand for surface quality and the inherent defects of parts. To improve the machining quality, the correlation between material variations and ultrasonic machining quality is investigated in terms of material properties. This variation induced by additive strategies is experimentally revealed and the mechanism for this difference is further explained through molten pool dynamic simulation. In addition, to elucidate the unique machining advantages, a hybrid cutting simulation is implemented to analyze the improving behavior of ultrasonic vibration on the common defects of additively manufactured parts. Taken together, this study demonstrates the role that material property differences play in post-fabrication machining and validates the superiority of ultrasonic machining as a post-fabrication machining method for additively manufactured parts.

Key words: Additive manufacturing, Ultrasonic vibration, Bio-CoCrMo, Simulation, Defects

Hao Lu, Lida Zhu, Pengsheng Xue, Boling Yan, Yanpeng Hao, Zhichao Yang, Jinsheng Ning, Chuanliang Shi, Hao Wang. Ultrasonic machining response and improvement mechanism for differentiated bio-CoCrMo alloys manufactured by directed energy deposition[J]. J. Mater. Sci. Technol., 2024, 193: 226-243.

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