Abstract: Tailoring high-density annealing twins in laser powder bed fusion (LPBF)-fabricated alloys based on their intrinsic residual stress requires high annealing temperatures and/or long-term annealing, resulting in the abnormal growth of large recrystallized grains, which is detrimental to mechanical properties. This work proposes a new strategy for achieving a favorable strength-plasticity synergy of the LPBF-fabricated Inconel 718 superalloy by performing a deep cryogenic treatment (DCT) with the subsequent heat treatment (including annealing and double aging) to tailor fine grains with “high-density annealing twins + precipitates” architectures and compares the obtained material with an alloy subjected to a direct heat treatment without a prior DCT. The obtained results reveal that the additional internal stress generated during DCT increases the stored energy and dislocation density, which provide a sufficient driving force for activating high-density annealing twin boundaries (63.2 %) with fine grains (31.6 μm) within a short annealing time. The more homogeneous tailored microstructure with the “finer grains + high-density twins + precipitates” architectures decreases the mean free path of slipping dislocations, promoting intensive interactions with dislocations and inducing a strong strain hardening effect. The multiple deformation modes of stacking faults coupled with Lomer-Cottrell locks, thin primary deformation twins, and secondary twins activated during tensile loading, sustaining a strong work hardening ability and delaying the plastic instability, which exhibits a high strength (yield strength of 1088 MPa and tensile strength of 1369 MPa) and excellent plasticity (elongation of 30 %). This work not only describes a feasible method for simultaneously enhancing the strength and plasticity in additively manufactured (AM) alloys but also provides new insights into increasing the fraction of twins at a small grain size to improve the grain boundary-related properties without destroying the AM alloy shape.

Key words: Laser powder bed fusion, Deep cryogenic treatment, Stored energy, High-density annealing twins, Work hardening