J. Mater. Sci. Technol. ›› 2026, Vol. 252: 180-189.DOI: 10.1016/j.jmst.2025.06.054

• Research Article • Previous Articles     Next Articles

Stretching ink-induced three-dimensional printing of biomimetic hierarchical nanocomposites with high toughness

Kai Yanga,b,1, Zexin Liuc,1, Shuaiqi Changd, Li Fange, Jian Huange, Yue Yuec, Zhiqiang Wangb, Dongdong Chenf,*, Guoqing Xina,b,*   

  1. aWuhan National High Magnetic Field Center and State Key Laboratory of High Density Electrical Energy Conversion, Huazhong University of Science and Technology, Wuhan 430074, China;
    bSchool of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan 430074, China;
    cSchool of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan 430074, China;
    dSchool of Physics, Huazhong University of Science and Technology, Wuhan 430074, China;
    eSchool of Materials Science & engineering, Huazhong University of Science and Technology, Wuhan 430074, China;fSchool of Microelectronics, Xidian University, Xi’an 710071, China
  • Received:2025-04-18 Revised:2025-06-06 Accepted:2025-06-15 Published:2026-05-01 Online:2026-05-06
  • Contact: * E-mail addresses: ddchen@xidian.edu.cn (D. Chen), guoqingxin@hust.edu.cn(G. Xin) .
  • About author:1These authors contributed equally to this work.

Abstract: Natural materials outperform traditional synthetic composites due to their elaborate and multiscale hierarchical architecture, resulting in improved mechanical performance. However, the manufacture of artificial natural structures remains challenging due to the limited process accuracy, multiscale of phase materials and high design complexity. Herein, we fabricate bioinspired graphene scaffolds with multiscale hierarchical structures using a stretching ink-induced three-dimensional (3D) printing strategy. This programmable design strategy enables precise control of the graphene nanosheet orientation within the continuous fibers. Further spatial arrangements of fibers construct various biomimetic structures, including bio-inspired brick-and-mortar, Bouligand and branch-lamellar architectures. Remarkable toughness and strength have been observed from the fabricated architectures, attributed to the prevention of crack initiation and propagation by graphene nanosheets. Furthermore, contrary to the previous mechanical anisotropy in natural composites like nacre-mimetic structure, our composites exhibit isotropic mechanical properties in all directions due to the multiscale hierarchical structures. This study provides a promising path for developing high-performance nanocomposites and designing unprecedented architectures.

Key words: 3D printing, Bioinspiration, Graphene-epoxy composites, Hierarchical structure, Mechanical properties