J. Mater. Sci. Technol. ›› 2026, Vol. 241: 200-210.DOI: 10.1016/j.jmst.2025.04.014

• Research Article • Previous Articles     Next Articles

Integrated structural-functional MXene-GNs/ANF flexible composite film with enhanced thermal conductivity and electromagnetic interference shielding performance

Moxi Yelea,1, Gegen Sarulaa,1, Jie Yangb, Long Yanga, Hao Zhanga, Longfu Chena, Xiangmei Zhangc, Jiahui Wanga, Tianyu Wanga, Chengzhong Jina, Benliang Lianga,*, Luting Yana,*   

  1. aSchool of Physical Science and Engineering, Beijing Jiaotong University, Beijing 100044, China;
    bHydrogen Energy Research Center, PetroChina Petrochemical Research Institute, Beijing 102200, China;
    cSchool of Pharmaceutical Sciences and Food Engineering, Liaocheng University, Liaocheng 252000, China
  • Received:2025-04-01 Revised:2025-04-30 Accepted:2025-04-30 Published:2026-01-10 Online:2025-05-14
  • Contact: *E-mail addresses: blliang@bjtu.edu.cn (B. Liang), ltyan@bjtu.edu.cn (L. Yan)
  • About author:1These authors contributed equally to this work.

Abstract: The development of high-performance structural-functional composites capable of reconciling mechanical robustness with multifunctional integration remains a critical challenge. Inspired by the hierarchical structure of nacre layers, we have created flexible ternary composites featuring an interpenetrating three-dimensional (3D) network of MXene (Ti3C2Tx), graphene nanosheets (GNs), and aramid nanofibers (ANF). This multiscale strategy synergistically combines hydrogen bonding and a nacre-mimetic hierarchical structure with a 3D interpenetrating network, enabled by GNs for interfacial lubrication to overcome the strength-toughness trade-off while facilitating multifunctionality. The optimized MXene-GNs/ANF (60 wt% MXene-GNs, 50:50 ratio, 28 μm thickness) achieves exceptional mechanical properties: tensile strength of 175.10 ± 3.80 MPa, strain at break of 18.56 % ± 0.78 %, toughness of 15.88 ± 0.60 MJ m-3. Simultaneously, it shows an electromagnetic interference shielding effectiveness (EMI SE) of 36.4 dB (8.2-12.4 GHz) and in-plane thermal conductivity (TC) of 11.58 W m-1 K-1. Increasing the thickness to 65 μm further enhances EMI SE to 40.2 dB and TC to 23.21 W m-1 K-1, outperforming most reported analogues. The composite also exhibits excellent thermal stability, with no significant weight loss below 558 °C in the N2 atmosphere, as well as multifunctional properties such as rapid Joule heating (∼160 °C at 4 V), environmental resilience, and flame-retardant fire alert. By harmonizing interfacial interactions and hierarchical structuring, this work provides a scalable route to advanced flexible materials for next-generation wearable electronics and extreme-environment applications requiring integrated mechanical durability EMI shielding, and thermal management.

Key words: MXene, Graphene nanosheets, Mechanical properties, EMI shielding, Thermal conductivity