J. Mater. Sci. Technol. ›› 2026, Vol. 240: 166-181.DOI: 10.1016/j.jmst.2025.02.089

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Fabrication of non-equiatomic CoCrFeNi2 HEAs with exceptional strength and corrosion resistance

K.W. Kang, A.X. Li, B.R. Zhang, J.S. Zhang, M.K. Xu, D. Huang, S.K. Liu, Y.T. Jiang, G. Li*   

  1. State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, China
  • Received:2024-12-27 Revised:2025-02-12 Accepted:2025-02-27 Published:2026-01-01 Online:2026-01-06
  • Contact: *E-mail address: gongli@ysu.edu.cn (G. Li).

Abstract: In this study, a high entropy alloy (HEA) with remarkable mechanical performance and corrosion resistance was fabricated through L12 precipitation strengthening. The tensile test at room temperature revealed that the CoCrFeNi2Al0.2Ti0.2 HEA, with the highest L12 precipitate content, exhibited the most outstanding combination of mechanical properties characterized by a yield strength of 1656 62 MPa, a tensile strength of 187694 MPa, and excellent ductility of 21 % 1.0 %. The remarkable strength was primarily attributed to the synergistic strengthening effects of precipitation strengthening and grain boundary strengthening, whereas the excellent ductility correlates with the combined mechanisms of dislocation slip, deformation-induced stacking faults, and the Lomer-Cottrell locks. Electrochemical tests demonstrated a significant improvement in corrosion resistance with the introduction of L12 precipitates. X-ray photoelectron spectroscopy analysis further revealed that the increased corrosion resistance resulted from a higher concentration of corrosion-resistant components in the passivation film, facilitated by the presence of L12 precipitates. First-principles calculations revealed that the enhanced corrosion resistance is due to the higher work function and lower adsorption energy of the L12 precipitates compared to the matrix phase contributes to the superior performance. This research provides valuable insights into the fabrication of high-performance alloys and offers theoretical guidance for developing next-generation materials with optimized properties.

Key words: High entropy alloy, Ultrahigh strength, Corrosion, First-principles calculations, Passive film