J. Mater. Sci. Technol. ›› 2025, Vol. 239: 16-27.DOI: 10.1016/j.jmst.2025.01.083

• Research Article • Previous Articles     Next Articles

Fabrication of 3D Fe0.64Ni0.36-CNTs/Carbon foam hybrid composites for strong wideband electromagnetic wave absorption at thin thickness

Xiubo Xiea,1,*, Ruilin Liua,1, Yuhan Zhanga,1, Cui Nia,*, Yekun Maa, Yifan Zhaoa, Wei Dua,c,*, Baolei Wangb,*   

  1. aSchool of Environmental and Material Engineering, Yantai University, Yantai 264005, China;
    bSchool of Chemistry and Pharmaceutical Engineering, Shandong First Medical University & Shandong Academy of Medical Sciences, Taian 250102, China;
    cShandong Key Lab Ecoenvironmental Science Yellow River Delt, Shandong University of Aeronautics, Binzhou 256603, China
  • Received:2024-12-03 Revised:2025-01-18 Accepted:2025-01-22 Published:2025-12-20 Online:2025-04-15
  • Contact: *E-mail addresses: xiuboxie@ytu.edu.cn (X. Xie), nicui@ytu.edu.cn (C. Ni), duwei@ytu.edu.cn (W. Du), blwang@sdfmu.edu.cn (B. Wang)
  • About author:1These authors contributed equally to this work.

Abstract: The rational modulation of the heterogeneous components of magnetic carbon-based composites has become an effective strategy to improve their electromagnetic wave (EMW) absorption properties. In this work, a series of Fe0.64Ni0.36-carbon nanotubes (CNTs)/Carbon foam hybrid composites with different ratios has been prepared by a simple loading and calcination process. The results indicate that Fe0.64Ni0.36 alloy nanoparticles, obtained via in-situ carbon reduction of NiFe2O4 prepared by nitrate thermal decomposition, are uniformly dispersed within the interwoven network of CNTs and the carbon skeleton. The three-dimensional conductive network formed by CNTs and foam provides conductive loss that optimizes impedance matching, while the layered interfaces between the multiple components enhance polarization loss, and the Fe0.64Ni0.36 alloy nanoparticles promote magnetic loss. Notably, the sample with CNTs additions of 40 mg (FN-40CNT/CF) exhibits desirable EMW absorption properties, including optimum reflection loss (RLmin) of -97.65 dB at a thickness of 1.4 mm and the widest effective absorption bandwidth (RL ≤ -10 dB) of 11.28 GHz at 1.8 mm. Furthermore, the radar cross-section values of FN-40CNT/CF are less than -10 dB m2 across detection angles, effectively reducing the probability of the target detected by the radar. Therefore, Fe0.64Ni0.36- CNTs/Carbon foam hybrid composites have potential application value and broad prospects in areas such as radar stealth and EMW absorption.

Key words: Carbon foam, Fe0.64Ni0.36 alloy, Electromagnetic wave absorption, Bandwidth