J. Mater. Sci. Technol. ›› 2025, Vol. 217: 60-69.DOI: 10.1016/j.jmst.2024.08.015

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Polyimide aerogel-based capacitive pressure sensor with enhanced sensitivity and temperature resistance

Minhan Chenga, Yifei Yuanb, Qianyang Lia, Chuanliang Chena, Jie Chena, Ke Tiana, Mao Zhanga, Qiang Fua, Hua Denga,*   

  1. aCollege of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, China
    bDepartment of Materials Science and Engineering, Sichuan University-Pittsburgh Institute, Sichuan University, Chengdu 610065, China
  • Received:2024-07-12 Revised:2024-08-20 Accepted:2024-08-20 Published:2025-05-10 Online:2025-05-10
  • Contact: *E-mail address: huadeng@scu.edu.cn (H. Deng).

Abstract: The development of intelligent electronic power systems necessitates advanced flexible pressure sensors. Despite improved compressibility through surface micro-structures or bulk pores, conventional capacitive pressure sensors face limitations due to their low dielectric constant and poor temperature tolerance of most elastomers. Herein, we constructed oriented polyimide-based aerogels with mechanical robustness and notable changes in dielectric constant under compression. The enhancement is attributed to the doping of surface-modified dielectric nanoparticles and graphene oxide sheets, which interact with polymer molecular chains. The resulting aerogels, with their excellent temperature resistance, were used to assemble high-performance capacitive pressure sensors. The sensor exhibits a maximum sensitivity of 1.41 kPa-1 over a wide working range of 0-200 kPa. Meanwhile, the sensor can operate in environments up to 150 °C during 2000 compression/release cycles. Furthermore, the aerogel-based sensor demonstrates proximity sensing capabilities, showing great potential for applications in non-contact sensing and extreme environment detection.

Key words: Capacitive pressure sensor, Polyimide aerogel, Dielectric constant, Proximity sensing, Extreme temperature sensing