J. Mater. Sci. Technol. ›› 2025, Vol. 212: 207-222.DOI: 10.1016/j.jmst.2024.06.020

• Research Article • Previous Articles     Next Articles

Full-operating-temperature tensile mechanisms of [111] oriented single-crystal superalloy: New intermediate temperature toughening behavior against ductility losing

Yuanhang Gaoa, Yi Rub,c,d,e,*, Yao Gaob, Xuechen Xiab, Zhiyong Zhonga, Zhiyue Shif, Rongguang Jiag, Bin Hub, Haigen Zhaob, Wenyue Zhaob, Yanling Peib, Shusuo Lia,c, Shengkai Gonga,c,*   

  1. aSchool of Materials Science and Engineering, Beihang University, Beijing 100191, China;
    bResearch Institute for Frontier Science, Beihang University, Beijing 100191, China;
    cAECC Guizhou Liyang Aviation Power Company Limited, Guizhou 550014, China;
    dTianmushan Laboratory, Zhejiang 311115, China;
    eSuzhou Laboratory, Suzhou 215123, China;
    fSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, China;
    gGuobiao (Beijing) Testing & Certification Co., Ltd., Beijing 110407, China
  • Received:2024-04-05 Revised:2024-05-30 Accepted:2024-06-18 Published:2025-03-20 Online:2025-03-14
  • Contact: *School of Materials Science and Engineering, Beihang University, Beijing 100191, China. E-mail addresses: ruyiruyi@buaa.edu.cn (Y. Ru), gongsk@buaa.edu.cn (S. Gong)

Abstract: Single crystal (SX) superalloys are required for full-operating-temperature mechanical properties. How-ever, the quest for intermediate temperature (IT) resistance often encounters a perplexing phenomenon: anomalous yielding behavior coupled with an unexpected loss of ductility. This study delved into the tensile behavior of a [111]-oriented SX superalloy from room temperature (RT) to 1150 °C, uncover-ing temperature-dependent tensile mechanisms where the interplay among phases and deferent de-fects governs plastic deformation. Desirable high strength-ductility properties were observed at IT, show-casing comparable strength with increased ductility. Microstructural evidences show that the primary strengthening effects stem from coupled interface boundary strengthening and anti-phase boundary (APB) strengthening, while the plasticity arises from planer defects transitioning from the stacking fault (SF) within γphase at small strains, to superlattice SFs, ultimately to the erasure of superlattice SFs, leaving cutting dislocation pairs in γʹ phase. Energy analysis of APB and SF, along with adherence to Schmid laws, reinforce the plausibility of such intricate defect interactions. The strength-ductility balance can be ascribed to the collective effect of preferentially generated dislocations and prompt formation of SF. This strategy of sequential defects' competition provides a new route for solving the strength-ductility trade-offof alloys.

Key words: SX superalloy, Anomalous yielding, Anti-phase boundary, Stacking fault, Deformation mechanism