J. Mater. Sci. Technol. ›› 2024, Vol. 176: 204-210.DOI: 10.1016/j.jmst.2023.08.029

• Correspondence • Previous Articles     Next Articles

Effectively refining Al-10Si alloy via Al-Ti-Nb-B refiner with Nb2O5

Longfei Zhua, Yu Zhangc, Qun Luoa,*, Liming Pengd, Qian Lia,b,c,e,*   

  1. aState Key Laboratory of Advanced Special Steels & Shanghai Key Laboratory of Advanced Ferrometallurgy & School of Materials Science and Engineering, Shanghai University, Shanghai, 200444, China;;
    bNational Engineering Research Center for Magnesium Alloy, Chongqing University, Chongqing, 400044, China;
    cCollege of Materials Science and Engineering, Chongqing University, Chongqing, 400044, China;
    dNational Engineering Research Centre of Light Alloy Net Forming and State Key Laboratory of Metal Matrix Composite, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China;
    eNational Key Laboratory of Advanced Casting Technologies, Chongqing University, Chongqing, 400044, China
  • Revised:2023-07-31 Published:2024-03-20 Online:2024-03-15
  • Contact: *E-mail addresses: qunluo@shu.edu.cn (Q. Luo), cquliqian@cqu.edu.cn (Q. Li).

Abstract: Al-Ti-Nb-B refiner shows excellent grain refinement effect for Al-Si alloys compared to Al-5Ti-B refiner, but the addition of Nb increases the cost of production. This paper proposes a method of preparing Al-Ti-Nb-B refiner from Nb2O5 as the Nb source, which not only substantially reduces the production cost, but also significantly refines the grain size. The α-Al grain size of Al-10Si alloy sharply decreases from 1727 ± 226 μm to 133 ± 10 μm and the elongation obviously increases by 178.6%. The refiner formation mechanism is revealed by thermodynamic calculations in the Al-Si-Ti-Nb-B-O system. Electron back-scattered diffraction (EBSD) analysis reveals three types of grain refiners in the whole system, which are MB2, MAl3 (M = Ti, Nb), and Al2O3. Six hitherto-unreported crystallography orientation relationships between MB2 and Al2O3 with α-Al are found. Our findings provide new insights into the crystallographic orientation between grain refiners and α-Al and reveal Al-Ti-Nb-B refiners’ potential heterogeneous nucleation mechanism.