Abstract: Effect of Si, Al and Bi on the microstructure and mechanical properties of as-welded and austempered ductile iron weld metals has been studied with SEM, TEM, X-ray diffraction, image analysing system, tension and other test methods. Results show that increasing weld Si, Al and Bi content favours improving the chilling tendency of as-welded ductile iron weld and mechanical properties of austempered ductile iron weld and the mechanism is also discussed. On this basis the optimum chemical composition of weld is determined. The mechanical properties of weld and welded joint after austempering can match those of austempered ductile iron