J. Mater. Sci. Technol. ›› 2021, Vol. 62: 195-202.DOI: 10.1016/j.jmst.2020.06.009

• Research Article • Previous Articles     Next Articles

Promoting the La solution in 2:14: 1-type compound: Resultant chemical deviation and microstructural nanoheterogeneity

Yongsheng Liu, Jiaying Jin*(), Tianyu Ma*(), Baixing Peng, Xinhua Wang, Mi Yan*()   

  1. School of Materials Science and Engineering, State Key Laboratory of Silicon materials, Key Laboratory of Novel Materials for Information Technology of Zhejiang Province, Zhejiang University, Hangzhou, 310027, China

Abstract:

RE2Fe14B-based (RE, rare earth) permanent magnets containing abundant and cheap La/Ce have attracted intense attention recently. In comparison with Ce that can fully replace Nd in the 2:14:1 lattice, La substitution for Nd has long been limited at a low level. Here we present that through doping La35Ce65 alloy with the La/Ce ratio in natural mineral, stable 2:14:1 phase can be maintained at 1273 K within the entire substitution range of [(La35Ce65)x(Pr20Nd80)1-x]2.14Fe14B (0.6 ≤ x ≤ 1.0, at.%), as verified by composition analysis, microstructural characterization and magnetic measurements. Interestingly, the promoted La solution in 2:14:1 phase induces two unique findings upon coexisting La-Ce-Pr-Nd: i) Compared to Ce that fits well with the nominal concentration, La deviates noticeably from the nominal one; ii) Nanoscale spinodal-decomposition-like phase separation is observed due to different solubilities of La-Ce-Pr-Nd elements in 2:14:1 phase. Above joint effects induce higher Curie temperature than estimation based on the rule of mixture, which delights the prospect of La35Ce65 alloy in developing low-cost permanent materials.

Key words: La-Ce, Permanent magnets, Nd-Fe-B, Microstructure