J. Mater. Sci. Technol. ›› 2020, Vol. 55: 16-34.DOI: 10.1016/j.jmst.2019.05.063
• Invited Review • Previous Articles Next Articles
Xin Wua,*(), Fengwen Mub, Haiyan Zhaoc
Received:
2019-04-23
Accepted:
2019-05-23
Published:
2020-10-15
Online:
2020-10-27
Contact:
Xin Wu
Xin Wu, Fengwen Mu, Haiyan Zhao. Recent progress in the synthesis of graphene/CNT composites and the energy-related applications[J]. J. Mater. Sci. Technol., 2020, 55: 16-34.
Fig. 2. Synthesis of graphene/CNTs composites through the CVD method. (a-b) Multi-layered graphene/aligned multi-walled CNTs structure, and (c) the corresponding formation mechanism [45]. (d-e) 3D graphene/CNT sandwich structure and (f) the illustration of formation process [46].
Fig. 3. Growth of CNTs on top and bottom sides of graphene. (a) The synthesis mechanism. (b-c) The characterization of the as-synthesized T-CNT/graphene/B-CNT structure, in which the dashed line marks the top/bottom interface where the graphene layer resides. Part of the graphene component is marked by a dashed rectangle in (c) [63].
Fig. 4. LBL assembly of the graphene/CNT composite films through (a-c) electrostatic interactions[83] and (d-f) van der Waals interactions [91]. (a) and (d) are the mechanisms of the electrostatic assembly and van der Waals assembly, (b-c) and (e-f) are the corresponding microstructure images.
Fig. 5. (a) Illustration of the process to make a FLG/MWCNT composite paper. Scanning electron microscope (SEM) images of FLG/MWCNT hybrid papers with (b) FLG/MWCNT = 5/1 and (c) FLG/MWCNT = 1/3[102].
Fig. 6. Graphene/CNTs composite films by EPD. (a) Schematic representation of the EPD process. Images of the samples (b) dispersed in solution and (c) after EPD. (d-e) Typical FESEM images of the composite films with various graphene/CNT weight ratios. (f) Typical HRTEM image of the composite film [121].
Fig. 7. Synthesis of rGO/CNT/NF hybrids by combined EPD and CVD methods. (a) Illustration of the synthesis process, (b) TEM image of the 3D rGO/CNTs composite [129].
Fig. 8. Synthesis of rGO/MWCNTs composites by in situ chemical reduction. (a) The preparation processes. (b) Electron mediating properties of rGO-MWCNTs/glassy carbon electrode. (c) SEM image of the rGO/MWCNTs. (d) 2D atomic force microscope (AFM) image and (e) 3D AFM image of rGO/MWCNTs films [133].
Methods | Description | Advantages | Disadvantages |
---|---|---|---|
CVD | Catalytic conversion of carbon gaseous precursor into solid carbon materials by using catalyst | High efficiency, directness, high yield, good repeatability, good controllability | Long processing time, and high working temperature. PECVD has high requirements for the carbon source and can release toxic gas. |
LBL | Composite films are formed by depositing alternating layers which are interacted through molecular interactions or electrostatic interactions | Simple, robust, low cast. The multifunctional properties of the composites can be easily and accurately controlled by adjusting the solution environment. | It's hard to achieve 3D hybrid nano-architectures. And the residual charged functional groups would response to the applied electrical field, which influences the device properties. |
VF | Vacuum filtering the carbon suspension onto a filtration membrane, followed by membrane dissolution and substrate transfer | Simple and fast. The as synthesized membrane is uniform. The thickness of the membrane could be accurately controlled | The filtering speed will be largely reduced with the increase of layer number, which limits the application in membrane with large thickness. |
EPD | The suspended graphene/CNT particles are impelled from the suspension medium to the substrate by an electric field | Versatile, low cost, high deposition rate. The prepared films are uniform with large scale and controlled thickness | The properties depend on the quality of the graphene/CNT suspension and the surface clearness of the substrate |
ISR | Reducing the combined GO/CNT solution to obtain the rGO/CNT composites | Facile, inexpensive, with mass production capability | It’s a challenge to achieve the GO/CNTs solution with well- defined compositions. The residual functional groups would degrade the properties |
Table 1 Comparison of different methods for the preparation of graphene/CNT composites.
Methods | Description | Advantages | Disadvantages |
---|---|---|---|
CVD | Catalytic conversion of carbon gaseous precursor into solid carbon materials by using catalyst | High efficiency, directness, high yield, good repeatability, good controllability | Long processing time, and high working temperature. PECVD has high requirements for the carbon source and can release toxic gas. |
LBL | Composite films are formed by depositing alternating layers which are interacted through molecular interactions or electrostatic interactions | Simple, robust, low cast. The multifunctional properties of the composites can be easily and accurately controlled by adjusting the solution environment. | It's hard to achieve 3D hybrid nano-architectures. And the residual charged functional groups would response to the applied electrical field, which influences the device properties. |
VF | Vacuum filtering the carbon suspension onto a filtration membrane, followed by membrane dissolution and substrate transfer | Simple and fast. The as synthesized membrane is uniform. The thickness of the membrane could be accurately controlled | The filtering speed will be largely reduced with the increase of layer number, which limits the application in membrane with large thickness. |
EPD | The suspended graphene/CNT particles are impelled from the suspension medium to the substrate by an electric field | Versatile, low cost, high deposition rate. The prepared films are uniform with large scale and controlled thickness | The properties depend on the quality of the graphene/CNT suspension and the surface clearness of the substrate |
ISR | Reducing the combined GO/CNT solution to obtain the rGO/CNT composites | Facile, inexpensive, with mass production capability | It’s a challenge to achieve the GO/CNTs solution with well- defined compositions. The residual functional groups would degrade the properties |
Fig. 9. (a) Illustration of the EDLC based on crumpled graphene ball/ porous CNT composites [58]. (b) Illustration of the ion diffusion behavior for the graphene nanomesh/CNT composites and (c) the capacitance properties of the electrode based on graphene nanomesh/CNT composites [109].
Fig. 10. (a) Fabrication of graphene/CNT composite counter electrode and (b-c) the performance of the cells based on CNT, graphene/CNT, graphene, Pt counter electrodes. GC37 refers to 30 wt% graphene and 70 wt% MWCNTs, and GC73 refers to 70 wt% graphene and 30 wt% MWCNTs [184].
Fig. 11. (a) Transparent conductive electrode based on PEDOT:PSS/G:SWCNT and (b) the corresponding conductivity and (c) transmittance of the composite electrode[200].
Fig. 12. (a) CVD preparation process of graphene/CNTs composites and (b) the micro-image of the composites, (c) the LIBs performance based on composite anode[216].
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