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Characterization of the Protective Surface Films Formed on Molten AZ91D Magnesium Alloy in SO2/Air Atmospheres in a Sealed Furnace

Xianfei Wang1,2), Shoumei Xiong1,2)   

  1. 1) Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
    2) State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084, China
  • Received:2012-09-04 Revised:2012-10-10 Online:2014-04-15 Published:2014-04-22
  • Contact: S. Xiong
  • Supported by:

    This work was supported by the Specialized Research Fund for the Doctoral Program of Higher Education under Grant No. 20090002110029, the High Technology Research and Development Program of China under Grant No. 2009AA03Z114 and the MOST (Ministry of Science and Technology) of China under Grant No. 2010DFA72760.

Abstract:

Surface films that formed on molten AZ91D magnesium alloy in SO2/air cover gases at 680 °C in a sealed furnace were characterized by scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction and Auger electron spectroscopy. It is revealed that the film formed on molten AZ91D alloy surface in cover gas with high air content can prevent the molten AZ91D alloy from oxidation and ignition. The surface film contained three elements, namely magnesium, oxygen and sulfur, and was mainly composed of MgO and MgS. The properties of the film depended on air content in the cover gas and holding time. Thermodynamic calculation showed that MgSO4 was the stable phase, and it was concluded that the formation of MgSO4 was important for the formation of the protective surface film in SO2/air atmospheres.

Key words: Magnesium alloy, SO2, Sealed furnace, Gas protection, Surface film