J. Mater. Sci. Technol. ›› 2009, Vol. 25 ›› Issue (06): 861-864.

• Articles • 上一篇    

FORECAST OF LARGE STRUCTURE’S WELDING RESIDUAL STRESS BY SIMILITUDE PRINCIPLES

姬书得   

  1. 沈阳航空工业学院
  • 收稿日期:2009-04-21 修回日期:2009-09-01 出版日期:2009-11-28 发布日期:2009-11-24
  • 通讯作者: 姬书得

Prediction of Large Structure Welding Residual Stress by Similitude Principles

Shude Ji1), Liguo Zhang1), Xuesong Liu2), Jianguo Yang2)   

  1. 1) School of Aerospace Engineering, Shenyang Institute of Aeronautical Engineering, Shenyang 110034, China
    2) State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China
  • Received:2009-04-21 Revised:2009-09-01 Online:2009-11-28 Published:2009-11-24
  • Contact: Shude Ji

摘要:

On basis of the similitude principles, the conception of virtual simulative component and the auxiliary value of welding residual stress, which is deduced by the welding conduction theory, the relation of the welding residual stress between the simulative component and the practical component was attained. In order to verify
the correctness of the relation, the investigation was done from the view of the welding experiment and the numerical simulation about the simulative component and the practical component. The results show that the distribution of welding residual stress of the simulative component is the same as that of the practical component. The ratio of welding residual stress attained by the experiment or the simulation method between the practical runner and the simulative component was compared with the ratio obtained by the similitude principles. Moreover, the error is less than 10%. This provides a new idea to predict the welding stress distribution of large practical structure by the contractible physical model, which is important for the welding experiment and the numerical simulation.

关键词: Similitude principles, Large welding structure, Simulative components, Welding residual stress

Abstract:

On basis of the similitude principles, the conception of virtual simulative component and the auxiliary value of welding residual stress which is deduced by the welding conduction theory, the relation of the welding residual stress between the simulative component and the practical component is attained. In order to verify the correctness of the relation, the research work is done from the view of the welding experiment and the numerical simulation about the simulative component and the practical component. Moreover, for the welding experiment and the simulation, the proportionality coefficient of dimensions between the simulative component and practical component is 1:1.5. The results show that the distribution of welding residual stress of the simulative component is the same as that of the practical component. The ratio of welding residual stress attained by the experiment or the simulation method between the practical runner and the simulative component is compared with the ratio got from the similitude principles. Moreover, the error is less than 10%. This provides a new idea to predict the welding stress distribution of large practical structure by the contractible physical model, which owns important theory meaning and practical engineering significance for the welding experiment or the numerical simulation of large welding structures.

Key words: Similitude principles, Large welding structure, Simulative components, Welding residual stress