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Acta Metall Sin  2009, Vol. 45 Issue (4): 464-469    DOI:
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EVOLVEMENT MECHANISM OF SURFACE OSCILLA- TION MARKS ON ROUND BILLET DURING SOFT–CONTACT ELECTROMAGNETIC CONTINUOUS CASTING
XU Xiujie 1; DENG Anyuan 1; WANG Engang 1; ZHANG Lintao 1; ZHANG Xingwu 1;ZHANG Yongjie 2; HE Jicheng 1
1. Key Laboratory of Electromagnetic Processing of Materials; Ministry of Education; Northeastern University;Shenyang 110004
2. Shanghai Baoshan Iron & Steel Co.; Ltd.; Shanghai 201900
Cite this article: 

XU Xiujie DENG Anyuan WANG Engang ZHANG Lintao ZHANG Xingwu ZHANG Yongjie HE Jicheng . EVOLVEMENT MECHANISM OF SURFACE OSCILLA- TION MARKS ON ROUND BILLET DURING SOFT–CONTACT ELECTROMAGNETIC CONTINUOUS CASTING. Acta Metall Sin, 2009, 45(4): 464-469.

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Abstract  

In the steel industry, the continuous casting product is usually a pre–produt before being fed to hot rolling mill, which brings in high cost and ollution and low productivity. So a new technology is demanded urgently to produce surface defect free billets and slabs. The success of electromagnetic casting (EMC) technology utilized in aluminum casting to improve surface quality enlightens the metallurgical researchers to apply this novel technology into production of steel. An experiment using high frequency magnetic field (26 kHz) was carried out on a vertical type caster with a segmented copper mold in our laboratory. Carbon structural steel (0.20% C, mass fraction) was used as experimental material. A special power was used to provide high frequency current to an induction coil surrounding the segmented mold. Moreover, the distribution of magnetic field and meniscus shape of Sn–Pb–Bi alloy in the mold were investigated and used to explain the phenomena happened in the initial solidification area in the case of EMC. The result shows that oscillations marks (OMs) can be totally suppressed and the surface of round billets with EMC technology becomes extremely smooth compared to the billets without EMC technology when the output power comes to an optimal one. According to the conventional mechanism of OM formation, the pressure generated in the flux channel due to the relative movement between solid flux rim and molten steel pool plays an important role in the formation of OMs. In the case of EMC, the solid flux rim becomes smaller as temperatures of mold and liquid steel in the initial solidification area increase because of Joule heat generated by the high frequency magnetic field, and the flux channel turns wider as Lorentz force is imposed on the liquid steel. As a result, the flux pressure becomes smaller, which makes the billets have better surface quality. However, when the powder exceeds the optimal value, the distribution of initial solidification starting point along the mold perimeter behaves in a wavy pattern. Simultaneously, the free surface of molten steel fluctuates more greatly, resulting in formation of OMs. As a conclusion, the formations of wavy OMs on the round billet surface are resulted from non–homogeneity of magnetic field between slit center and segment center as well as fluctuation of liquid steel level.

Key words:  continuous casting      mold      soft--contact      electromagnetic field      meniscus      initial solidification     
Received:  03 June 2008     
ZTFLH: 

TF777

 
Fund: 

Supported by National Natural Science Foundation of China (No.50604005), National High Technology Research and Development Program of China (No.2001AA337040), 111 Project (No.B07015) and the Young Talents Foundation of Liaoning Province (No.2005221004)

URL: 

https://www.ams.org.cn/EN/     OR     https://www.ams.org.cn/EN/Y2009/V45/I4/464

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