Advances on strategies for searching for next generation thermal barrier coating materials

doi:10.1016/j.jmst.2018.11.016

Abstract

Abstract:

Thermal barrier coating (TBC) materials play important roles in gas turbine engines to protect the Ni-based super-alloys from the high temperature airflow damage. High melting point, ultra-low thermal conductivity, large thermal expansion coefficient, excellent damage tolerance and moderate mechanical properties are the main requirements of promising TBC materials. In order to improve the efficiency of jet and/or gas turbine engines, which is the key of improved thrust-to-weight ratios and the energy-saving, significant efforts have been made on searching for enhanced TBC materials. Theoretically, density functional theory has been successfully used in scanning the structure and properties of materials, and at the same time predicting the mechanical and thermal properties of promising TBC materials for high and ultrahigh temperature applications, which are validated by subsequent experiments. Experimentally, doping and/or alloying are also widely applied to further decrease their thermal conductivities. Now, the strategy through combining theoretical calculations and experiments on searching for next generation thermal insulator materials is widely adopted. In this review, the common used techniques and the recent advantages on searching for promising TBC materials in both theory and experiments are summarized.

Key words: Thermal barrier coatings, Oxide, First principles calculation, Thermal properties, Mechanical properties

Bin Liu, Yuchen Liu, Changhua Zhu, Huimin Xiang, Hongfei Chen, Luchao Sun, Yanfeng Gao, Yanchun Zhou. Advances on strategies for searching for next generation thermal barrier coating materials[J]. J. Mater. Sci. Technol., 2019, 35(5): 833-851.

Figures/Tables 31

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Compound	κ_cal	κ_exp	Compound	κ_cal	κ_exp
La₂Zr₂O₇	κ_min?=?1.3	κ_min?=?1.5	Gd₂Zr₂O₇	κ_min?=?1.2	κ_min?=?1.3
Al₅BO₉	κ_min?=?1.59		Yb₂SiO₅	κ_1200K?=?0.74	κ_1200K?=?1.5
ZrSiO₄	κ_1773K?=?1.75 κ_min?=?1.54	κ_1773K?=?4	HfSiO₄	κ_min?=?1.24
SrZrO₃	κ_min?=?1.37	κ_1273K?=?2.08	BaZrO₃	κ_min?=?1.24	κ_1150K?=?3.42
Y₄Al₂O₉	κ_1150K?=?1.13	κ_1150K?=?1.95	YbAlO₃	κ_min?=?1.15
YAlO₃	κ_min?=?1.61		Y₂SiO₅	κ_min?=?1.13	κ_1200K?=?1.22
γ-Y₂Si₂O₇	κ_min?=?1.35	κ_1400K?=?1.9	Yb₃Al₅O₁₂	κ_1200K?=?1.22	κ_1200K?=?2.16
TiP₂O₇	κ_min?=?1.52		HfP₂O₇	κ_min?=?0.99
ZrP₂O₇	κ_min?=?1.15	κ?=?0.5～2	β-Yb₂Si₂O₇	κ_min?=?1.18	κ_1273K?=?2.1
AlPO₄	κ_min?=?1.2		GaPO₄	κ_min?=?0.88
GdPO₄	κ_1000K?=?0.98	κ_1000K?=?1.68	LaPO₄	κ_1273K?=?1.31	κ_1273K?=?1.09
La₂SrAl₂O₇	κ_1273K?=?2.79	κ_1273K?=?2.49	Gd₂SrAl₂O₇	κ_min?=?2.22	κ_1273K?=?2.14
La₂Sn₂O₇	κ_1273K?=?1.61	κ_1273K?=?1.96	Gd₂Sn₂O₇	κ_1273K?=?1.76	κ_1273K?=?2.07

Compound	κ_cal	κ_exp	Compound	κ_cal	κ_exp
La₂Zr₂O₇	κ_min?=?1.3	κ_min?=?1.5	Gd₂Zr₂O₇	κ_min?=?1.2	κ_min?=?1.3
Al₅BO₉	κ_min?=?1.59		Yb₂SiO₅	κ_1200K?=?0.74	κ_1200K?=?1.5
ZrSiO₄	κ_1773K?=?1.75 κ_min?=?1.54	κ_1773K?=?4	HfSiO₄	κ_min?=?1.24
SrZrO₃	κ_min?=?1.37	κ_1273K?=?2.08	BaZrO₃	κ_min?=?1.24	κ_1150K?=?3.42
Y₄Al₂O₉	κ_1150K?=?1.13	κ_1150K?=?1.95	YbAlO₃	κ_min?=?1.15
YAlO₃	κ_min?=?1.61		Y₂SiO₅	κ_min?=?1.13	κ_1200K?=?1.22
γ-Y₂Si₂O₇	κ_min?=?1.35	κ_1400K?=?1.9	Yb₃Al₅O₁₂	κ_1200K?=?1.22	κ_1200K?=?2.16
TiP₂O₇	κ_min?=?1.52		HfP₂O₇	κ_min?=?0.99
ZrP₂O₇	κ_min?=?1.15	κ?=?0.5～2	β-Yb₂Si₂O₇	κ_min?=?1.18	κ_1273K?=?2.1
AlPO₄	κ_min?=?1.2		GaPO₄	κ_min?=?0.88
GdPO₄	κ_1000K?=?0.98	κ_1000K?=?1.68	LaPO₄	κ_1273K?=?1.31	κ_1273K?=?1.09
La₂SrAl₂O₇	κ_1273K?=?2.79	κ_1273K?=?2.49	Gd₂SrAl₂O₇	κ_min?=?2.22	κ_1273K?=?2.14
La₂Sn₂O₇	κ_1273K?=?1.61	κ_1273K?=?1.96	Gd₂Sn₂O₇	κ_1273K?=?1.76	κ_1273K?=?2.07

	c₁₁	c₁₂	c₄₄	B	G	E	Z	c12-c44	G/B
La₂Ge₂O₇	315	143	111	200	100	258	1.29	32	0.5
La₂Ti₂O₇	314	141	107	199	99	253	1.24	34	0.497
La₂Sn₂O₇	299	136	106	190	95	245	1.29	30	0.5
La₂Zr₂O₇	289	124	100	179	93	237	1.21	24	0.520
La₂Hf₂O₇	286	126	94	180	88	228	1.18	32	0.489

	c₁₁	c₁₂	c₄₄	B	G	E	Z	c12-c44	G/B
La₂Ge₂O₇	315	143	111	200	100	258	1.29	32	0.5
La₂Ti₂O₇	314	141	107	199	99	253	1.24	34	0.497
La₂Sn₂O₇	299	136	106	190	95	245	1.29	30	0.5
La₂Zr₂O₇	289	124	100	179	93	237	1.21	24	0.520
La₂Hf₂O₇	286	126	94	180	88	228	1.18	32	0.489

	c₁₁	c₁₂	c₄₄	B	G	E	Z	c12-c44	G/B
Rare earth stannates
La₂Sn₂O₇	297	125	97	182	93	238	1.13	28	0.508
Nd₂Sn₂O₇	314	124	94	187	94	242	0.99	30	0.504
Sm₂Sn₂O₇	317	123	95	188	96	246	0.98	28	0.51
Gd₂Sn₂O₇	301	115	99	177	97	245	1.06	16	0.546
Er₂Sn₂O₇	323	122	98	189	99	253	0.97	24	0.524
Yb₂Sn₂O₇	306	106	94	173	96	244	0.94	12	0.558
Rare earth zirconates
La₂Zr₂O₇	282	122	92	176	87	224	1.15	30	0.494
Pr₂Zr₂O₇	273	96	114	155	103	253	1.29	-18	0.665
Nd₂Zr₂O₇	243	69	47	127	60	156	0.54	22	0.472
Sm₂Zr₂O₇	328	132	101	197	100	257	1.03	31	0.508
Eu₂Zr₂O₇	281	83	51	149	67	175	0.52	32	0.45
Gd₂Zr₂O₇	277	110	52	165	63	168	0.62	58	0.382