J. Mater. Sci. Technol. ›› 2020, Vol. 38: 28-38.DOI: 10.1016/j.jmst.2019.05.072

• Research Article • Previous Articles     Next Articles

Low-cycle fatigue life prediction of a polycrystalline nickel-base superalloy using crystal plasticity modelling approach

Guang-Jian Yuana, Xian-Cheng Zhanga*(), Bo Chenb, Shan-Tung Tua*(), Cheng-Cheng Zhangc   

  1. aKey Laboratory of Pressure Systems and Safety, Ministry of Education, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China
    bThe Institute for Advanced Manufacturing and Engineering, Faculty of Engineering, Environment and Computing, Coventry University, Coventry CV65LZ, UK
    cAECC Commercial Aircraft Engine Co. LTD, Shanghai Engineering Research Center for Commercial Aircraft Engine, Shanghai 201108, China
  • Received:2019-03-07 Revised:2019-05-13 Accepted:2019-05-31 Published:2020-02-01 Online:2020-02-10
  • Contact: Zhang Xian-Cheng,Tu Shan-Tung

Abstract:

A crystal plasticity model is developed to predict the cyclic plasticity during the low-cycle fatigue of GH4169 superalloy. Accumulated plastic slip and energy dissipation as fatigue indicator parameters (FIPs) are used to predict fatigue crack initiation and the fatigue life until failure. Results show that fatigue damage is most likely to initiate at triple points and grain boundaries where severe plastic slip and energy dissipation are present. The predicted fatigue life until failure is within the scatter band of factor 2 when compared with experimental data for the total strain amplitudes ranging from 0.8% to 2.4%. Microscopically, the adjacent grain arrangements and their interactions account for the stress concentration. In addition, different sets of grain orientations with the same total grain numbers of 150 were generated using the present model. Results show that different sets have significant influence on the distribution of stresses between each individual grain at the meso-scale, although little effect is found on the macroscopic length-scale.

Key words: Crystal plasticity, Fatigue, Finite element, Life prediction, Micro-mechanics, Nickel-base superalloy